• Title/Summary/Keyword: Boiler Systems

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Retrofit of Analog Boiler Control Systems with Digital Control Systems in a Thermal Power Plant

  • Park, Doo-Yong;Byun, Seung-Hyun
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.1304-1308
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    • 2005
  • This paper presents the case that the existing analog control systems were retrofitted with digital DCS(Distributed Control System)s for boiler unit in thermal power plant. Replacement of existing worn-out or obsolete analog control systems has been considered. Replacement of existing analog control systems with another analog control systems has lots of difficulties in maintaining the systems due to being out of stock. Due to those difficulties, existing analog control systems have been retrofitted with digital DCSs in many industrial sites. KEPRI(Korea Electric Power Research Institute) accomplished the project that retrofitted analog control systems with the developed DCSs for boiler unit in middle-scale coal-fired thermal power plant. The benefits of an upgrade to digital control include a increase of reliability due to system redundancy, ease of modifying the control logic and the parameters of function block, ease of maintenance due to available spare parts, improvement of information display, ease of modifying MMI(Man Machine Interface) displays, a increase in system availability, and improvement of control performance. This paper describes how to use the parameters of existing analog controllers, the implementation of digital PID controller, control system configuration for boiler unit in thermal power plant, some boiler control loops, control result during commissioning, and the comparison of boiler characteristic test data after retrofitting with the existing test data.

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Configuration of a Boiler Control System in Thermal Power Plant (화력 발전소 보일러 제어 시스템의 구성에 관한 연구)

  • 변승현;박두용;김병철;신만수
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.168-168
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    • 2000
  • In this paper, a boiler control system for thermal power plant is configured. The boiler control system for thermal power plant is largely composed of an ABC(Automatic Boiler Control) system and a MBC(Mill Burner Control) system. ABC system controls analog process values, so almost all analog control logic is dealt with in ABC system. On the other hand, MBC system relates to sequence control logic such as MFT logic, Furnace Purge, Safety related logic. Advanced control systems made from advanced countries deal with an ABC system and MBC system in a distributed control system. In this paper, we adopt a DCS as an ABC system and adopt a PLC system as a MBC system to configure a boiler control system for thermal power plant using domestic control system. Finally the validity of the configured boiler control system is shown via simulation using digital simulator for boiler system in thermal power plant.

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Robust fault detection and diagnosis in boiler systems

  • Kim, Yu-Soong;Kwon, Oh-Kyu;Hong, Il-Sun
    • 제어로봇시스템학회:학술대회논문집
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    • 1994.10a
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    • pp.537-542
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    • 1994
  • This paper gives a general survey of model-based fault detection and dignosis methods. Specific applications of these ideas to boiler systems will also be discussed. A novel aspect of the fault detection technique described here is that it explicitly accounts for the effects of using simplified models and errors from linearizing a nonlinear system at an operation point. Inclusion of these effects is shown to lead to novel fault detection procedures which outperform existing methods when applied to typical fault scenarios in boiler systems.

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Multivariable constrained model-based predictive control with application to boiler systems (제약조건을 갖는 다변수 모델 예측제어기의 보일러 시스템 적용)

  • Son, Won-Gi;Gwon, O-Gyu
    • Journal of Institute of Control, Robotics and Systems
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    • v.3 no.6
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    • pp.582-587
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    • 1997
  • This paper deals with the control problem under nonlinear boiler systems with noise, and input constraints. MCMBPC(Multivariable Constrained Model-Based Predictive Controller) proposed by Wilkinson et al.[10,11] is used and nominal model is modified in this paper in order to applied to nonlinear boiler systems with feed-forward terms. The solution of the cost function optimization constrained on input and/or output variables is achieved using quadratic programming, via singular value decomposition(SVD). The controller designed is shown to satisfy the constraints and to have excellent tracking performance via simulation applied to nonlinear dynamic drum boiler turbine model for 16OMW unit.

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A Study on Efficient Operations of Industrial Boilers in Korea (우리나라 산업용 보일러의 효율적 운용에 관한 연구)

  • 조흥곤
    • Journal of the Korean Professional Engineers Association
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    • v.35 no.4
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    • pp.68-73
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    • 2002
  • Almost every industrial plant or building has their own boiler systems, so boilers are often called "kinds of social infrastructures"In Korea, We have many indistinct problems on efficient operations of industrial boiler systems. In this paper, to elevate thermal operation efficiency and to diminish air pollutions of the boilers, especially in urban area, at present, "The muliple installation systems of small type once through boiler(gas fired)" are suggested.

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A study on the characteristic comparision of systems which measure the temperature of coal powder in feader lines of boiler (급탄관 온도 측정시스템의 특성 비교분석에 관한 연구)

  • 오면택;이복규;이원빈
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.597-600
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    • 1996
  • This study has compared the two types of systems which measure the temperature of coal powder in feeder lines of boiler and analyzed operating data. We used RTD(Resistance Temperature Detector) and optic sensors to measure the temperature. From the characteristic comparison of data, field test and system operation, we confirm that the latter is more efficient than the former.

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Temperature control for once through boiler (관류형 보일러의 온도제어)

  • 김은기
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10a
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    • pp.900-904
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    • 1991
  • It is important and difficult to control the steam temperature in the once through boiler. Generally, steam temperature of once through boiler not only is controlled by boiler spray water flow, but also is influenced by feed water flow and fuel flow. So we have to make the same gain of fuel flow controller and feed water flow controller. This paper is shown the design and test of steam temperature and feed water flow control system for once through boiler in pusan thermal power plant.

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A study on the design of level control system for boiler drum (보일러 증기발생기 수위 제어 시스템 설계에 관한 연구)

  • 허성광;박익수;황재호;김은기
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10a
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    • pp.85-89
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    • 1990
  • In this paper, the design of boiler drum level control system is important in power plant is studied. First of all, pressure compansation of level for boiler drum which is close tank with high temperature and pressure is designed. Physical penomena of drum level are analysed, controllers are designed, and simulation results are shown. Designed controller have a good performance compare with PI controller. Predictive controller of boiler drum level control system is proposed. It will be good system for boiler drum level control to reject the disturbance according to lead increase or decrease.

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Adaptive predictive level control of waste heat steam boiler based on bilinear model (쌍일차 모델을 이용한 폐열 스팀 보일러의 액위 적응 예측 제어)

  • Oh, Sea-Cheon;Yeo, Yeong-Koo
    • Journal of Institute of Control, Robotics and Systems
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    • v.2 no.4
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    • pp.344-350
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    • 1996
  • An adaptive predictive level control of waste heat steam boiler was studied by using mathematical models considering the inverse response. The simulation experiments of the model identification were performed by using linear and bilinear models. From the results of simulations it was found that the bilinear model represented the actual dynamic behavior of steam boiler very well. ARMA model was used in the model identification and the adaptive predictive controller. To verify the performance and effectiveness of the adaptive predictive controller used in this study the simulation results of the adaptive predictive level control for waste heat steam boiler based on bilinear model were compared to those of P, PI and PID controller. The results of simulations showed that the adaptive predictive controller provides the fast arrival to setpoint of liquid level.

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Design of Receding Horizon Control for Boiler-Turbine Systems (보일러-터빈 시스템을 위한 이동구간 예측제어기 설계)

  • Lee, Young-I.;Lee, Gi-Won
    • Proceedings of the KIEE Conference
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    • 1997.07b
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    • pp.441-445
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    • 1997
  • In this paper, we suggest a design scheme of receding horizon predictive control(RHPC) for boiler-turbine systems whose dynamics are given in nonlinear equations. RHPC is designed for linear state space models which are obtained at a nominal operating point of the boiler-turbine system. In this consideration, the boiler is operated in a sliding pressure mode, in which the reference value of drum pressure is changing according to the electrical power generation. The reference values of the system outputs are prefiltered before they are fed to the RHPC in order to compensate the linearization errors. Simulation results show that the proposed controller provides acceptable performances in both of the cases of 'steep and small changes' and 'slow and large changes' of power demand and yields the effect of modest coordination of conventional PID schemes such as boiler-following and turbine-following control.

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