• Title/Summary/Keyword: Boiler System Control.

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FPGA application for wireless monitoring in power plant

  • Kumar, Adesh;Bansal, Kamal;Kumar, Deepak;Devrari, Aakanksha;Kumar, Roushan;Mani, Prashant
    • Nuclear Engineering and Technology
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    • v.53 no.4
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    • pp.1167-1175
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    • 2021
  • The process of automation and monitoring in industrial control system involves the use of many types of sensors. A programmable logic controller plays an important role in the automation of the different processes in the power plant system. The major control units are boiler for temperature and pressure, turbine for speed of motor, generator for voltage, conveyer belt for fuel. The power plant units are controlled using microcontrollers and PLCs, but FPGA can be the feasible solution. The paper focused on the design and simulation of hardware chip to monitor boiler, turbine, generator and conveyer belt. The hardware chip of the plant is designed in Xilinx Vivado Simulator 17.4 software using VHDL programming. The methodology includes VHDL code design, simulation, verification and testing on Virtex-5 FPGA hardware. The system has four independent buzzers used to indicate the status of the boiler, generator, turbine motor and conveyer belt in on/off conditions respectively. The GSM is used to display corresponding message on the mobile to know the status of the device in on/off condition. The system is very much helpful for the industries working on plant automation with FPGA hardware integration.

Dynamics Modeling and Operation Simulation for the Simulation of Abrupt Faults in the Boiler Drum Level Control System of a Fossile Power Plant (돌발성 이벤트 형태의 고장 시뮬레이션을 위한 화력발전소 보일러 드럼 수위 제어 계통의 다이나믹스 모델링 및 운전 시뮬레이션)

  • Kim, Jeong-Geun;Kim, Jae-Hwa;Jang, Tae-Gyu
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.51 no.2
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    • pp.59-68
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    • 2002
  • This Paper presents the dynmics modeling and the operation simulation of the 500 MW drum-type boiler and its control system hosted in the Boryung Power Plant unit #1 and #2. The fidelity of the modeling and the operation simulation is well verified by their agreement with the actual data obtained form the plant operation. As a plant signal generator for the various operation patterns and fault situations, the simulation environment will be utilized to develope the fault detecting signal processing algorithms.

The Development of Boiler Feedwater Master Control System for Power Plant (발전소 보일러 급수 주제어 시스템의 개발)

  • Lim, Gun-Pyo;Park, Doo-Yong;Kim, Jong-Ahn;Lee, Heung-Ho
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.61 no.3
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    • pp.442-450
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    • 2012
  • Almost domestic power plants are being operated by foreign distributed control system. Many korean power plants are being operated over their lifetime so they need to be retrofitted. So we are developing the distributed control system to solve this problem by our own technique. The simulator was already made to verify the reliability of the algorithms. The unit loop function tests of all algorithms were finished in the actual distributed control system for installation of power plant and their results were satisfactory. The unit loop function tests are for each unit equipment algorithm. So the total operation tests will be made with all algorithms together in the actual distributed control system to be applied to power plant. When the verification through all tests is finished, algorithms with hardware will be scheduled to be installed and operated in the actual power plant. This research result will contribute to the safe operation of the deteriorated power plant and korean electric power supply as well as domestic technical progress. This entire processes and results for the development are written for the example of boiler feedwater master algorithm out of all algorithms in this paper.

Application of digital back-up control system to fossile power plant (화력발전소용 digital back-up control system 적용에 관한 연구)

  • 허성광;박익수;배병환
    • 제어로봇시스템학회:학술대회논문집
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    • 1988.10a
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    • pp.462-465
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    • 1988
  • In this paper, it is described that digital back-up control system is developed and applied to the thermal power boiler control system which consists of many kinds of analog electronic cards. Also, by the installation of this system in ulsan power pllant, it was proven to have excellent capabilities of fault detection and digital back-up control.

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The Application of Boiler Digital Control System 3D MMI Using Virtual Real (보일러 분산제어 시스템 3차원 MMI 구현)

  • Oh, Young-Il;Kim, Eung-Seok
    • Proceedings of the KIEE Conference
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    • 1999.07b
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    • pp.880-882
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    • 1999
  • Virtual Reality is a set of computer technologies which, when combined, provide an interface to a computer-generated world, and in particular, provide such a convincing interface that the user believes he is actually in a three dimensional computer-generated world. This computer generated world may be a model of a real-world object, such as a house; it might be an world that does not exist in a real sense but is understood by humans, such as a chemical molecule or a representation of a set of data; or it might be in a completely imaginary science fiction world. this paper describes the application of boiler digital control system MMI for power plant using virtual reality

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A study on the development of drum-type boiler simulator using the signal-flow diagram model (신호 흐름도 모델을 이용한 드럼형 보일러 시뮬레이터의 개발에 관한 연구)

  • 김재선;황동환;김병국;변증남
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10a
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    • pp.194-199
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    • 1990
  • Because of being operated to accomodate the load variation, fossile power plants need modern controller to satisfy frequency regulation, fast response and efficiency requirement. But in the way of developing the Digital Instrumentation and Control System that can adopt advanced control algorithms, power plant simulator must be available for safe and convenient test. In this paper, a simple drum-type boiler model is proposed, using Signal Flow Diagram that describes the system by a collection of basic time response representing the relationship between process variables. After verifying the model and thereafter building simulator based on the proposed model, we test the operation of controller and approve stability or efficiency of implemented control algorithms.

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Robust process fault diagnosis with uncertain data

  • Lee, Gi-Baek;Mo, Kyung-Joo;Yoon, En-Sup
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10a
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    • pp.283-286
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    • 1996
  • This study suggests a new methodology for the fault diagnosis based on the signed digraph in developing the fault diagnosis system of a boiler plant. The suggested methodology uses the new model, fault-effect tree. The SDG has the advantage, which is simple and graphical to represent the causal relationship between process variables, and therefore is easy to understand. However, it cannot handle the broken path cases arisen from data uncertainty as it assumes consistent path. The FET is based on the SDG to utilize the advantages of the SDG, and also covers the above problem. The proposed FET model is constructed by clustering of measured variables, decomposing knowledge base and searching the fault propagation path from the possible faults. The search is performed automatically. The fault diagnosis system for a boiler plant, ENDS was constructed using the expert system shell G2 and the advantages of the presented method were confirmed through case studies.

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Design of Decentralized Multilevel-Multiple Model Adaptive Controller(DM-MMAC) for Power Plant (발전플랜트를 위한 분산다단계-다중모델 적응제어기의 설계)

  • 최선욱;이은호;박용식;김영철
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.48 no.9
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    • pp.1119-1125
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    • 1999
  • In this paper, a decentralized multilevel-adaptive controller for a boiler-turbine system is designed by using multiple model adaptive method. It is applied to the drum type boiler-turbine system which is simplified from Boryung T/P #1,2 model. A linearlized model is decomposed into three subsystems by means of linear transformation. Then the DMC based on such subsystem is designed and a Multiple Model Adaptive Control(MMAC) scheme is applied for the purpose of the good tracking to variable load demands of the thermal power plant. The good performance of the designed controller is shown by simulations in various conditions that have the large step and ramp change of power demamd.

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Development of Process Control Graphic System for Power Plant Using Multiple Microcomputers (다중 마이크로 컴퓨터를 이용한 발전소 공정제어 그래픽 시스템의 개발)

  • ;;;Zeungnam Bien
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.38 no.3
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    • pp.217-227
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    • 1989
  • A process control graphic system is proposed as an efficient tool for monitoring the operation of power plant. It uses the multi-processor structure with 60 Kbyte shared memory as an implemental type of the distributed computer system, so that it is flexible, functionally extensible, and applicable to real-time process. The shared memory is used as a real-time database handling the process values and operator's commands. The database files, generated by the user-interactive graphic editor developed for the system or text editor, have the characteristics of simplicity and user-friendliness. The process control graphic system, that can monitor the operation of boiler and function as a backup controller in case of failure in boiler controller, is applied to Ulsan power plant. As a result, it displays the operating data of the boiler process without error by 14 pages of color graphic image according to the operation menu, and additionally functions well as a fault-tolerant control system.

The Development of Boiler Furnace Pressure Control Algorithm and Distributed Control System for Coal-Fired Power Plant (석탄화력발전소 보일러 노내압력 제어알고리즘과 분산제어시스템의 개발)

  • Lim, Gun-Pyo;Hur, Kwang-Bum;Park, Doo-Yong;Lee, Heung-Ho
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.62 no.3
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    • pp.117-126
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    • 2013
  • This paper is written for the development and application of boiler furnace pressure control algorithm and distributed control system of coal-fired power plant by the steps of design, coding, simulation test, site installation and site commissioning test. The control algorithms were designed in the shape of cascade control for two parts of furnace pressure control and induced draft fan pitch blade by standard function blocks. This control algorithms were coded to the control programs of distributed control systems. The simulator for coal-fired power plant was used in the test step and automatic control, sequence control and emergency stop tests were performed successfully like the tests of the actual power plant. The reliability was obtained enough to be installed at the actual power plant and all of distributed control systems had been installed at power plant and all signals were connected mutually. Tests for reliability and safety of plant operation were completed successfully and power plant is being operated commercially. It is expected that the project result will contribute to the safe operation of domestic new and retrofit power plants, the self-reliance of coal-fired power plant control technique and overseas business for power plant.