• Title/Summary/Keyword: Blade hole

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Stress Analysis of Composite Rotor Blade with Sandwich Structure for Medium Class HAWT (좌굴 및 비선형성을 고려한 중형 수평축 풍력터빈용 샌드위치 복합재 회전날개의 설계 개선에 관한 연구)

  • 공창덕;오동우;방조혁
    • Journal of the Korean Society of Propulsion Engineers
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    • v.2 no.3
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    • pp.1-9
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    • 1998
  • The exhaustion of fossil fuels and serious environmental pollution put the concern about non-po llution energy into the world. On the developments of technology, wind energy has been spotlighted as a non-pollution energy in many countries. This study has carried out the aerodynamic and structural design procedure of the lightweight composite rotor blades with an appropriate aerodynamic performance and structural strength for the 500㎾ medium class wind turbine system. The previous design, which is shell-spar structure, is redesigned to shell-spar- sandwich structure for light weight. Large deformation problem from light weight is examined by non-linear analysis. Local buckling occurred under lower stress than failure stress. The buckling analysis is accomplished to confirm the safety of the composite blade. The stress analysis around pin hole joint part at hub is carried out and it is confirmed that the pin hole is not failed. The results show that the resonance of redesigned blade does not happen in operation range.

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A Study on the Film-cooling Characteristics of Gas Turbine Blade with Various Area Ratios and Ejection Angles of the Double Jet Holes (이중분사 홀의 면적비와 분사각 변화에 따른 가스터빈 막냉각 특성 연구)

  • Cho, Moon-Young;Lee, Jong-Chul;Kim, Youn-Jea
    • The KSFM Journal of Fluid Machinery
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    • v.17 no.3
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    • pp.59-64
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    • 2014
  • The kidney vortex is the important factor adversely influencing film cooling effectiveness. In general, double jet film-cooling hole is designed to overcome the kidney vortex by generating anti-kidney vortices. In this study, the film cooling characteristics and the effectiveness of the double jet film cooling hole were numerically investigated with various area ratios of the first($A_1$) and second($A_2$) cooling hole($A_1/A_2$=0.8, 1.0, 1.25) and lateral ejection angle(${\alpha}$ = $30^{\circ}$, $45^{\circ}$, $60^{\circ}$) as the design parameters. The effects of lateral distance between the first and second row holes are investigated. Numerical study was performed by using ANSYS CFX with the shear stress transport(SST) turbulence model. The film cooling effectiveness and temperature distribution were graphically depicted with various flow and geometrical conditions.

Thermal and Flow Analysis of Outer-Rotor Type BLDC Motor (외전형 BLDC 모터의 열유동 해석)

  • Kang, Soo-Jin;Lee, Kwan-Soo;Wang, Se-Myung;Shim, Ho-Kyung
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2518-2523
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    • 2007
  • In this paper, thermo-flow characteristics of an outer-rotor type of a BLDC motor are numerically analyzed using three-dimensional turbulence modeling. In an advance design of BLDC motor, cooling blades and holes are preferred for the enhanced cooling performances. Rotating the blades and holes generates axial air flow passing through stator slots, which cools down stator by forced convection. For the present study, a new design of the BLDC motor has been developed and major design parameters such as the arrangement of cooling holes, the area of cooling holes, and cooling blades and the cooling blade angle, are analyzed for the enhanced convective heat transfer rate. It is found that the convective heat transfer rate of the new BLDC motor model is increased by about 8.1%, compared to that of the reference model.

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Performance and Flow Characteristics of a Forward Swept Propeller Fan (전향 스윕 프로펠러 홴의 성능 및 유동특성)

  • Kim, Jin-Kwon;Kang, Shin-Hyoung
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.1
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    • pp.75-84
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    • 2000
  • Performance and flow characteristics of a small forward swept propeller fan for home refrigerators are studied experimentally. An unusual discontinuity is observed in the performance curve of the fan. Mean flow fields measured with as-hole Pitot probe reveal that the flow is axial at the high flow rate and radial at the low flow rate. The flow structure changes abruptly across the discontinuity. Unsteady flow measurements with a set of hot-wire probes indicate that near the discontinuity a single-cell stall rotates at 40% speed of the fan speed, while away from the discontinuity the flow shows periodic variation corresponding to the blade passage frequency. Phase-lock averaged flow fields measured with a triple-sensor hot-wire probe show that there appears radially inward flow over the pressure side of the blade and the outward passage flow over the tip.

A Study of Film Cooling of a Cylindrical Leading Edge with Shaped Injection Holes (냉각홀 형상 변화에 바른 원형봉 선단의 막냉각 특성 연구)

  • Kim, S.-M.;Kim, Youn J.;Cho, H.-H.
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.298-303
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    • 2002
  • Dispersion of coolant jets in a film cooling flow field is the result of a highly complex interaction between the film cooling jets and the mainstream. In order to investigate the effect of blowing ratios on the film cooling of turbine blade, cylindrical body model was used. Mainstream Reynolds number based on the cylinder diameter was $7.1{\times}10^4$. The effect of coolant flow rates was studied for blowing ratios of 0.7, 0.9, 1.2 and 1.5, respectively. The temperature distribution of the cylindrical model surface is visualized by infrared thermography (IRT). Results show that the film-cooling performance could be significantly improved by the shaped injection holes. For higher blowing ratio, the spanwise-diffused injection holes are better due to the lower momentum flux away from the wall plane at the hole exit.

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A Numerical Study on the Film-Cooling Characteristics of Gas Turbine Blade using CO2 (이산화탄소를 이용한 가스터빈 블레이드 막냉각 특성 연구)

  • Kim, Sang-Gwon;Lee, Jong-Chul;Kim, Youn-Jea
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.2
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    • pp.41-44
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    • 2012
  • In order to cool the turbine blade under high temperature operating conditions, the film-cooling method is generally applied. In this study, $CO_2$ was used as working fluid and it helped the operating system to prevent the loss of compressed air. The trapezoidal diffuser shape was adopted at the cross section of hole and the characteristics of heat flow with various working fluids were numerically studied. In particular, the different mixture ratios of $CO_2$, such as various density ratios of 0.2, 0.8, and 1.0, respectively, were considered. Numerical results are graphically depicted with various conditions.

Comparisons of Aerodynamic Loss Generated by a Squealer-Tip Turbine Rotor Blade with That by a Plane-Tip One (평면팁과 스퀼러팁 터빈 동익의 압력손실 특성 비교)

  • Chae, Byoung-Joo;Lee, Sang-Woo
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.161-164
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    • 2006
  • Three-dimensional flow and aerodynamic loss in the tip-leakage flow region of a high-turning first-stage turbine rotor blade with a squealer tip have been measured with a straight miniature five-hole probe for the tip gap-to-chord ratio, h/e, of 2,0%. This squealer tip has a indent-to-chord ratio, $h_{st}/c$, of 5.5%. The results are compared with those for a plane tip ($h_{st}/c\;=\;0.0%$). The squealer tip tends to reduce the mass flow through the tip gap and to suppress the development of the tip-leakage vortex. Therefore, it delivers lower aerodynamic loss in the near-tip region than the plane tip does. At the mid-span, however, the aerodynamic loss has nearly the same value for the two different tips.

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Three-Dimensional Flow and Aerodynamic Loss Downstream of a Turbine Rotor Blade with a Squealer Tip (스퀄러팁 터빈 동익 하류에서의 3차원 유동 및 압력손실)

  • Chae, Byoung-Joo;Lee, Sang-Woo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.30 no.9 s.252
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    • pp.913-920
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    • 2006
  • Three-dimensional flow and aerodynamic loss in the tip-leakage flow region of a high-turning first-stage turbine rotor blade with a squealer tip have been measured with a straight miniature five-hole probe for the tip gap-to-chord ratio, h/c, of 2.0%. This squealer tip has a indent-to-chord ratio, $h/{st}/c$, of 5.5%. The results are compared with those for a plane tip $(h_{st}/c=0.0%)$. The squealer tip tends to reduce the mass flow through the tip gap and to suppress the development of the tip-leakage vortex. Therefore, it delivers lower aerodynamic loss in the near-tip region than the plane tip does. At the mid-span, however, the aerodynamic loss has nearly the same value for the two different tips.

Vortices within a Three-Dimensional Separation in an Axial Flow Stator of a Diagonal Flow Fan

  • Kinoue, Yoichi;Shiomi, Norimasa;Setoguchi, Toshiaki
    • International Journal of Fluid Machinery and Systems
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    • v.4 no.2
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    • pp.262-270
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    • 2011
  • Experimental and numerical investigations were conducted for an internal flow in an axial flow stator of a diagonal flow fan. A corner separation near the hub surface and the suction surface of a stator blade was focused on, and further, three-dimensional vortices in separated flow were investigated by the numerical analysis. At low flow rate of 80% of the design flow rate, a corner separation of the stator between the suction surface and the hub surface can be found in both experimental and calculated results. Separation vortices are observed in the limiting streamline patterns both on the blade suction and on the hub surfaces at 80% of the design flow rate in the calculated results. It also can be observed in the streamline pattern that both vortices from the blade suction surface and from the hub surface keep vortex structures up to far locations from these wall surfaces. An attempt to explain the vortices within a three-dimensional separation is introduced by using vortex filaments.

Crack Initiation and Propagation at the Gas Turbine Blade with Antioxidation and Thermal Barrier Coating (내산화 및 열차폐 코팅처리 가스터빈 블레이드의 균열거동)

  • Kang, Myung-Soo;Kim, Jun-Sung
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.12
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    • pp.99-106
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    • 2010
  • Gas turbines operation for power generation increased rapidly since 1990 due to the high efficiency in combined cycle, relatively low construction cost and low emission. But the operation and maintenance cost for gas turbine is high because the expensive superalloy hot gas path parts should be repaired and replaced periodically This study analyzed the initiation and propagation of the crack at the gas turbine blades which are coated with MCrAIY as a bond coat and TBC as a top coat. The sample blades had been serviced at the actual gas turbines for power generation. Total 7 sets of blades were analyzed and they have different EOH(equivalent operation hour). Blades were sectioned and the cracking distribution were measured and analyzed utilizing SEM(scanning electron microscope) and optical microscope. The blades which had 52,000 EOH of operation had cracks at the substrate and the maximum depth was 0.2 mm. Most of the cracks initiated at the boundary layer between TBC and bond coat and propagated down to the bond coat. Once bond coat is cracked, the base metal is exposed to the oxidation condition and undergoes notch effect. Under this environment, the crack branched at the inter-diffusion layer and propagated to the substrate. Critical cracks affecting the blade life were analyzed as those on suction side and platform.