• Title/Summary/Keyword: Bending curvature

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Study on the Computerization of Die Design for Bending Hook (후크 벤딩 금형 설계의 전산화에 관한 연구)

  • 조은정;정호승;정철우;조종래;최일동
    • Journal of Advanced Marine Engineering and Technology
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    • v.26 no.4
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    • pp.450-456
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    • 2002
  • Die desig for manufacturing hooks from steel wires has been depended on empirical procedures based on trial and error method. To design die, at first the curvature and bending angle of hook are computed by using AutoCAD and developed program which is composed of Visual Basic. Then spring back should be considered because the elastic recovery of material is very important in bending process. In this study, bending analysis of elastic-plastic materials is applied to predict curvature of hook and spring back. Therefore, systematic procedure of die design for bending hook is achieved to consider elastic recovery in terms of hook shapes. Experimental results are good agreement with calculated results.

A Study on the Extru-Bending Process of the Angle Product with 'Λ' Section Using Two Extrusion Billets (두 개의 압출빌렛을 사용하는 'Λ' 단면 앵글 구조재의 압출굽힘가공에 관한 연구)

  • Lee K. K.;Jin I. T.
    • Transactions of Materials Processing
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    • v.14 no.2 s.74
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    • pp.160-167
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    • 2005
  • In the present study about extru-bending of angle product, the bending of extruded angle products with the $'\Lambda'$ section and 'ㄱ', section can be obtained using two extrusion billets by the hot metal extru-bending machine with the two punches moving in the different velocity. The bending curvature can be controlled by the different velocity of billets through the two-hole container. This paper describes simulations and experiments of extru-bending process that can make bending during extruding by the difference of stem velocities. And they are applied to two kinds of dies, that is, one of them is conical dies with symmetry $'\Lambda'$ section and the other one is conical dies with asymmetry 'ㄱ' section. The results of the forming simulation by $DEFORM^{TM}-3D$ and results of experiments show that the bending phenomenon at the die exit during extrusion can be obtained with two extrusion billet by the two stems moving in the different velocity. And it was known that it is possible to design the structure of conical cavity of extrusion dies and to control the curvature of product through the simulation and experiment of extru-bending process.

A Study on the Moment Gradient factor of Mono-symmetric I Beam (일축 대칭 I 형 보의 모멘트 구배계수에 대한 연구)

  • 김윤종;임남형;박남회;강영종
    • Proceedings of the KSR Conference
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    • 2000.05a
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    • pp.439-446
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    • 2000
  • In this study, 7 dof (Including warping) beam element was developed to estimate the effects of wagner effects and load height effects on the lateral buckling strength of mono-symmetric I beam. Finite element buckling analysis of mono-symmetric I-shaped girders subjected to transverse loading applied at different heights on the cross-section were conducted. Linear moment gradient were considered, too. In these cases, girders are subjected to both single-curvature and Reverse-curvature bending. An applicability of current LRFD C$\sub$b/ on the mono-symmetric I beam was studied from the finite element results. The problems of current LRFD C$\sub$b/ occurring from load height effects and reverse curvature bending in unbraced length when applied on the mono-symmetric I beam were studied. Solutions to these problems are also presented.

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Buckling of symmetrically laminated plates using nth-order shear deformation theory with curvature effects

  • Becheri, Tawfiq;Amara, Khaled;Bouazza, Mokhtar;Benseddiq, Noureddine
    • Steel and Composite Structures
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    • v.21 no.6
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    • pp.1347-1368
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    • 2016
  • In this article, an exact analytical solution for mechanical buckling analysis of symmetrically cross-ply laminated plates including curvature effects is presented. The equilibrium equations are derived according to the refined nth-order shear deformation theory. The present refined nth-order shear deformation theory is based on assumption that the in-plane and transverse displacements consist of bending and shear components, in which the bending components do not contribute toward shear forces and, likewise, the shear components do not contribute toward bending moments The most interesting feature of this theory is that it accounts for a parabolic variation of the transverse shear strains across the thickness and satisfies the zero traction boundary conditions on the top and bottom surfaces of the plate without using shear correction factors. Buckling of orthotropic laminates subjected to biaxial inplane is investigated. Using the Navier solution method, the differential equations have been solved analytically and the critical buckling loads presented in closed-form solutions. The sensitivity of critical buckling loads to the effects of curvature terms and other factors has been examined. The analysis is validated by comparing results with those in the literature.

Strength and deflection prediction of double-curvature reinforced concrete squat walls

  • Bali, Ika;Hwang, Shyh-Jiann
    • Structural Engineering and Mechanics
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    • v.27 no.4
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    • pp.501-521
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    • 2007
  • This study presents a model to better understand the shear behavior of reinforced concrete walls subjected to lateral load. The scope of the study is limited to squat walls with height to length ratios not exceeding two, deformed in a double-curvature shape. This study is based on limited knowledge of the shear behavior of low-rise shear walls subjected to double-curvature bending. In this study, the wall ultimate strength is defined as the smaller of flexural and shear strengths. The flexural strength is calculated using a strength-of-material analysis, and the shear strength is predicted according to the softened strut-and-tie model. The corresponding lateral deflection of the walls is estimated by superposition of its flexibility sources of bending, shear and slip. The calculated results of the proposed procedure correlate reasonably well with previously reported experimental results.

Bending Effects of ITO Thin Film Deposited on the Polymer Substrate (고분자 기판에 증착한 ITO 박막의 Bending 효과)

  • Kim, Sang-Mo;Rim, You-Seung;Choi, Hyung-Wook;Choi, Myung-Gyu;Kim, Kyung-Hwan
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.21 no.7
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    • pp.669-673
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    • 2008
  • ITO thin film was deposited on PC substrate in Facing Targets Sputtering (FTS) system with various sputtering conditions. After it is applied to external bending force, we investigated how change the surface and electrical property of as-deposited ITO thin film. As the L(face-plate distance) of substrate decreases, it found that the maximum crack density is increasing at the center position and decreasing crack density as goes to the edge. So to apply same curvature (r) and bending force to PC substrate with ITO thin film, we fixed the L that is equal to curvature radius (2r). Before bending test, ITO thin films that deposited in the input current of 0.4 A and thickness of 200 nm already had biaxial tensile failure because of each different CTE (Coefficient of Thermal Expansion) and Others had been shown no bending or crack. After bending test, all samples had been shown cracks at about 200 times and as increasing the crack density, resistivity increased.

A Simplified Approach for Predicting Springback in U-Draw Bending of Sheet Metals (U 드로오 벤딩에서의 스프링백 예측을 위한 이론적 단순화)

  • 장성호;허영무;서대교
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.125-131
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    • 2003
  • The U-draw bending operation is known as a representative test method for springback evaluation of sheet metals since the sheet in U-draw bending operation undergoes stretching, bending and unbending deformations occurred at read stamping process. In this study, a simplified approach was proposed for predicting springback and side-wall curls in U-draw bending operations, using moment-curvature relationships derived for sheets undergoing stretching, bending and unbending deformation.

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Penetration Characteristics of CFRP Laminated shells according to Stacking Sequence and Curvature (CFRP 적층쉘의 적층구성 및 곡률 변화에 따른 관통 특성)

  • Cho Young Jea;Kim Young Nam;Yang In Young
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.2
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    • pp.164-171
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    • 2005
  • This study aims to examine an effect of stacking sequence and curvature on the penetration characteristic of a composite laminated shell. For the purpose, we manufactured specimens with different stacking sequences and curvatures, and conducted a penetration test using an air-gun. To examine an influence according to stacking sequence, as flat plate and curvature specimen had more plies, their critical penetration energy was higher, Critical penetration energies of specimen A and C with less interfaces somewhat higher than those of B and D with more interfaces. The reason that with less interfaces, critical penetration energy was higher is pre-impact bending stiffness of composite laminated shell with less interfaces was lower than that of laminated shell with more interfaces, but bending stiffness after impact was higher. And it is because interface, the weakest part of the composite laminated shell, was influenced by transverse impact. As curvature increases, critical penetration energy increases linearly. It is because as curvature increases, resistance to in-plane deformation as well as bending deformation increases, which need higher critical penetration energy. Patterns of cracks caused by penetration of composite laminated shells include interlaminar crack, intralaminar crack, and laminar fracture. A 0$^{\circ}$ply laminar had a matrix crack, a 90$^{\circ}$ply laminar had intralaminar crack and laminar fracture, and interface between 0$^{\circ}$and 90$^{\circ}$laminar had a interlaminar crack. We examined crack length and delamination area through a penetration test. For the specimen A and C with 2 interface, the longest circumferential direction crack length and largest delamination area were observed on the first interface from the impact point. For the specimen B and D with 4 interface, the longest crack length and largest delamination area were observed on the third interface from the impact point.

Extru-Bending Process for Aluminum Tube Products with Rectangular Sections (각단면을 가지는 알루미늄 튜브제품의 압출굽힘가공)

  • 박대윤;진인태
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.285-288
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    • 2003
  • The bending phenomenon during extruding one product using four billets can be obtain by the difference of hole diameters in the multi-hole container. The difference of hole diameter caused the difference of billet amount inserted in the die cavity. As results, it can bend during extruding products by the different amount of two billets and by the cohesion of billets in the porthole dies cavity. And the bending curvature can be controlled by the size of holes and billets. The experiments using aluminium material had been done for the rectangular and square curved tube product. The results of the experiment show that the curved aluminum tube product can be bended by the extru-bending process without the defects such as the distortion of section and the thickness change of the wall of tube and the folding and wrinkling. The curvature of product is affected by shape of cross section and the difference of billet diameters. It is known that the welding and extruding and bending can be done simultaneously in the die cavity when a rectangular hollow curved tube would be extruded by porthole dies using four different size billets made of aluminum material.

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