• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2007.05a
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• pp.310-313
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• 2007

This paper covers finite element simulations to evaluate the bending limit of double pipe for tube-hydroforming. The tube-hydroforming process starts with a straight precut tube. The tube is often prebent in a rotary draw bending machine to fit the hydroforming tool. During the bending the tube undergoes significant deformation. So forming defects such as wrinkling, thinning and flattening are generated in the tube. Consequently we analyzed the effect of process parameters in rotary draw bending process and searched the optimized combination of process parameters to minimize the forming defects using orthogonal arrays. The characteristic to evaluate the effects of the process parameters is the bending angle which wrinkling is generated, we define the bending angle at that time as bending limit. Of many process parameters, the process parameters of the bending process such as gab between inner and outer tube, boosting force, dimensions of mandrel were analyzed. And we observed the deformation modes of bent double pipe at specific bending angle in each parameter combination.

• Journal of the Korean Society for Precision Engineering
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• v.29 no.12
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• pp.1360-1367
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• 2012

A bending process is considered as one of fundamental sheet metal forming processes, and it is widely used for fabrication of simple or complicated sheet metal products in industrial fields. Most of automobiles and electronics have many parts made by the bending process inside or outside of them. However, till now, there is few research reports on the bending process of hemmed plates. A hemmed plate has a locally different bending strength, so a waving shape occurs after bending. A poor outlook due to local uneven shape influences greatly on product competitiveness. To settle this problem, we studied the bending parameters of a hemmed plate and showed the major sensitive design-parameters on the bending quality.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2009.10a
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• pp.375-378
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• 2009

Hot press forming is a new forming process which also names as hot stamping. It can greatly enhance the formability of forming parts. This paper researches the formability of boron steel sheet in hot bending process which is a kind of hot press forming. In the text, the influence of hot press forming processing parameters, such as the heating temperature, blank holding force, punch speed and punch and die radius, on the mechanics properties and microstructure of the hot bending parts was analyzed by tension test and the metallographic observation on the parts with various processing parameters. The relationship between blank holding force and punch load was also presented.

• Steel and Composite Structures
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• v.49 no.4
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• pp.361-380
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• 2023

A size dependent bending behavior of piezoelectrical flexoelectric layered perforated functionally graded (FG) composite nanobeam rested on an elastic foundation is investigated analytically. The composite beam is composed of regularly cutout FG core and two piezoelectric face sheets. The material characteristics is graded through the core thickness by power law function. Regular squared cutout perforation pattern is considered and closed forms of the equivalent stiffness parameters are derived. The modified nonlocal strain gradient elasticity theory is employed to incorporate the microstructure as well as nonlocality effects into governing equations. The Winkler as well as the Pasternak elastic foundation models are employed to simulate the substrate medium. The Hamiltonian approach is adopted to derive the governing equilibrium equation including piezoelectric and flexoelectric effects. Analytical solution methodology is developed to derive closed forms for the size dependent electromechanical as well as mechanical bending profiles. The model is verified by comparing the obtained results with the available corresponding results in the literature. To demonstrate the applicability of the developed procedure, parametric studies are performed to explore influences of gradation index, elastic medium parameters, flexoelectric and piezoelectric parameters, geometrical and peroration parameters, and material parameters on the size dependent bending behavior of piezoelectrically layered PFG nanobeams. Results obtained revealed the significant effects both the flexoelectric and piezoelectric parameters on the bending behavior of the piezoelectric composite nanobeams. These parameters could be controlled to improve the size dependent electromechanical as well as mechanical behaviors. The obtained results and the developed procedure are helpful for design and manufacturing of MEMS and NEMS.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.2 s.95
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• pp.82-86
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• 1999

An experimental study has been carried out to reduce bending load, surface roughness and springback in bending process of stainless steel sheets. A U-bending test has been performed to investigate appropriate process parameters for getting better surfaces and accurate dimensions of stainless steel products. In the test, selected process parameters are die material, lubricant, and die clearance. Die materials used in the test are STD11(HRC60), STD11(TiCN), and AMPCO. From the test results, we can suggest that AMPCO dies are most suitable for reducing bending load and surface roughness of stainless steel sheets. And STD11 dies are favorable for avoiding spring-back in the stainless steel sheet-bending.

• Journal of the Society of Naval Architects of Korea
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• v.44 no.5
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• pp.517-525
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• 2007

This paper presents how to approximate an optimal shape of roll bending process in the fabrication of a curved shell plate. The roll bending process usually makes the cylindrical or conic shape from an initial flat plate. It means that the final shape is developable or its surface representation has zero Gaussian curvature. The fabrication shape is important in order to find process parameters of roil bending. An optimal concept is used to determine the developable fabrication shape which is in the closest proximity to the design surface or the given shell plate and is subject to developability. The results and the efficiency of this algorithm are evaluated by applying to some shell plates. Furthermore, the fabrication shape will be fundamental information for other process parameters of roll bending such as the vertical displacement of the center roller and the rolling directions.

• Transactions of Materials Processing
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• v.8 no.1
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• pp.38-46
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• 1999

This paper deals with the shape fixability of press formed parts through the use of a V-bending process and a U-bending one. The influence of material properties on the shape fixability in forming processes was investigated. A V-bending process had on optimum ben radius for each combination of parameters which caused maximum shape fixability. In the U-bending process the blank holder force could control the degree of shape fixability. A ha호 blank holding force resulted in a uniform strain distribution and increased shape fixability.

• Structural Engineering and Mechanics
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• v.64 no.2
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• pp.225-232
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• 2017

Leaning-type arch bridge is a new spatial structural system composed of two vertical arches and two leaning arches. So far there has been no contrast analysis of leaning type arch bridge with different systems. This paper focus on a parametric study of leaning type arch bridge with different systems to find the influential rules on structural forces and stability and to provide some reference for practical designs. The parametric analysis is conducted with different rise-to-span ratios and bending rigidities of arch ribs by comparing internal forces. The internal forces decline obviously with the increase of the rise-to-span ratio. The bending moments at the centers of the main arches and the leaning arches are sensitive to the bending rigidities of arch ribs. Parametric studies are also carried out with different structural systems and leaning angles of the leaning arch by comparing the static stability. The lateral stiffness of leaning-type arch bridge is less than the in-plan stiffness. Compared with the leaning-type arch bridge without thrust, the leaning-type arch bridge with thrust has a lower stability safety coefficient. The stability safety coefficient rises gradually with the increase of inclining angle of the leaning arch. This study shows that the rise-to-span ratio, bending rigidities of arch ribs, structural system and leaning angles of the leaning arch are all critical design parameters. Therefore, these parameters in unreasonable range should be avoided.

• Transactions of Materials Processing
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• v.18 no.1
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• pp.67-72
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• 2009

This paper covers finite element simulations to evaluate tube bending process of auto chassis component i.e. trailing-arm product. The rear of the auto chassis structure is primarily composed of CTBA and trailing-arm. When a car rolls into a corner, the trailing arm reacts to roll in the same degree as the car body. During the bending process of trailing arm the tube undergoes significant deformation. Thus forming defects such as excessive thinning and flattening of the tube will be formed in the outside of the tube. In this paper, we analyzed the effect of process parameters in rotary draw bending process and searched the optimized combination of process parameters using orthogonal arrays method to minimize the forming defects. In this process we analyzed several parameters which are displacement of pressure die, boosting force, initial position of mandrel bar, dimensions of mandrel in regarding to the thinning and flattening of the tube.

• Steel and Composite Structures
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• v.29 no.5
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• pp.579-590
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• 2018

Size-dependent free vibration responses and magneto-electro-elastic bending results of a three layers piezomagnetic curved beam rest on Pasternak's foundation are presented in this paper. The governing equations of motion are derived based on first-order shear deformation theory and nonlocal piezo-elasticity theory. The curved beam is containing a nanocore and two piezomagnetic face-sheets. The piezomagnetic layers are imposed to applied electric and magnetic potentials and transverse uniform loadings. The analytical results are presented for simply-supported curved beam to study influence of some parameters on vibration and bending results. The important parameters are spring and shear parameters of foundation, applied electric and magnetic potentials, nonlocal parameter and radius of curvature of curved beam. It is concluded that the increase in radius of curvature tends to an increase in the stiffness of curved beam and consequently natural frequencies increase and bending results decrease. In addition, it is concluded that with increase of nonlocal parameter of curved beam, the stiffness of structure is decreased that leads to decrease of natural frequency and increase of bending results.