• Title/Summary/Keyword: Bed Ash

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Self-Cementitious Hydration of Circulating Fluidized Bed Combustion Fly Ash

  • Lee, Seung-Heun;Kim, Guen-Su
    • Journal of the Korean Ceramic Society
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    • v.54 no.2
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    • pp.128-136
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    • 2017
  • Fly ash from a circulating fluidized bed combustion boiler (CFBC fly ash) is very different in mineralogical composition, chemical composition, and morphology from coal ash from traditional pulverized fuel firing because of many differences in their combustion processes. The main minerals of CFBC fly ash are lime and anhydrous gypsum; however, due to the fuel type, the strength development of CFBC fly ash is affected by minor components of active $SiO_2$ and $Al_2O_3$. The initial hydration product of the circulating fluidized bed combustion fly ash (B CFBC ash) using petro coke as a fuel is Portlandite which becomes gypsum after 7 days. Due to the structural features of the portlandite and gypsum, the self-cementitious strength of B CFBC ash was low. While the hydration products of the circulating fluidized bed combustion fly ash (A CFBC ash) using bituminous coal as a fuel were initially portlandite and ettringite, after 7 days the hydration products were gypsum and C-S-H. Due to the structural features of ettringite and C-S-H, A CFBC ash showed a certain degree of self-cementitious strength.

Gas-Solid Heat Transfer Analysis of Bubbling Fluidized Bed at Bottom Ash Cooler (바닥재 냉각기 기포유동층의 기체-고체 연전달 분석)

  • Gyu-Hwa, Lee;Dongwon, Kim;Jong-min, Lee;Kyoungil, Park;Byeongchul, Park
    • KEPCO Journal on Electric Power and Energy
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    • v.8 no.2
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    • pp.97-101
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    • 2022
  • In this study we investigated the gas to solid heat transfer of bubbling fluidized bed bottom ash cooler installed at the Donghae power plant in South Korea. Several different analyses are done through 1-D calculations and 3-D CFD simulation to predict the bottom ash exit temperatures when it exits the ash cooler. Three different cases are set up to have consideration of unburnt carbon in the bottom ash. Sensible heat comparison and heat transfer calculation between the fluidization air and the bottom ash are conducted and 3-D CFD analysis is done on three cases. We have obtained the results that the bottom ash with unburnt carbon is exiting the ash cooler, exceeding the targeted temperature from both 1-D calculation and 3-D CFD simulation.

Properties of Cement Mortar According to Mixing of Circulating Fluidized Bed Fly Ash and Pulverized Coal Fly Ash based on Blast Furnace Slag (고로슬래그 기반 순환유동층 플라이애시 및 미분탄 플라이애시 혼입에 따른 시멘트 모르타르의 특성)

  • Cho, Seong-Woo;Na, Hyeong-Won;Hyung, Won-Gil
    • Journal of the Korea Institute of Building Construction
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    • v.21 no.2
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    • pp.141-148
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    • 2021
  • In this study, the characteristics of the cement mortar replaced with fly ash and ground granulated blast furnace slag generated during circulating fluidized bed combustion method and pulverized coal combustion process were investigated. As a result of the study, when mixed with circulating fluidized bed combustor fly ash and pulverized coal combustion fly ash, it is advantageous not only in terms of strength development but also in terms of durability. The circulating fluidized bed combustor fly ash contributes to the improvement of initial reactivity, and the pulverized coal combustion fly ash is involved in long-term strength development through pozzolanic reaction. Therefore, it can be seen that the mixed use of circulating fluidized bed combustor fly ash and pulverized coal combustion fly ash acts as a complementary factor for cement mortar substituted with ground granulated blast furnace slag.

Changes of Saturated Hydraulic Conductivity of Bed-soils Mixed with Organic and Inorganic Materials

  • Lee, Jeong-Eun;Kim, Yong;Yun, Seok-In
    • Korean Journal of Soil Science and Fertilizer
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    • v.47 no.1
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    • pp.66-70
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    • 2014
  • Bed-soils can be used to help plants to overcome unfavorable conditions of soils, especially hydraulic properties of soils. This study was conducted to evaluate the effect of organic and inorganic raw materials on saturated hydraulic conductivity ($K_s$) of bed-soils. Perlite and bottom ash, which are inorganic materials, increased more $K_s$ of bed-soils than coco peat, an organic material. However, vermiculite, an inorganic material, increased less than coco peat. Saturated hydraulic conductivity of bed-soil mixed with fine vermiculite ($0.14{\pm}0.02mh^{-1}$) was much lower than one containing coarse vermiculite ($0.85{\pm}0.21mh^{-1}$). Such effect was more apparent when pressure was added on bed-soils containing fine vermiculite ($0.07{\pm}0.01mh^{-1}$), probably reflecting the decrease in pore size with the expansion of vermiculite wetted. Compacting decreased more $K_s$ in the bed-soils containing coco peat or vermiculite than other mixtures. Those results suggest that perlite and bottom ash in bed-soils play an important role in improving saturated hydraulic conductivity but vermiculite in bed-soils may suppress the improvement of saturated hydraulic conductivity with the decrease of its size and with the increase of compacting pressure.

Characteristics of particle mixing and detection of poor fluidization in a fluidized bed ash cooler (유동층 저회냉각기에서의 입자 혼합특성과 비유동 진단)

  • Kim, D.W.;Lee, J.M.;Kim, J.S.;Kim, J.J.
    • 한국연소학회:학술대회논문집
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    • 2005.10a
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    • pp.231-237
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    • 2005
  • Interruption of good fluidization in a fluidized bed ash cooler(FBAC) for discharging bed materials such as sand or coal ash particles from the CFB combustor is frequently happened because of agglomeration of the particles in the bed. This unstable operation may, in the worst case, result in an unscheduled boiler shut down. In this study, we examined the operation problems of the FBAC of Tonghae CFB boiler and studied and introduced the simple detection and solution techniques with analyzing the mixing property and the occurrence of defluidization in a simulated fluidized bed ash cooler system (0.5m-H x 0.5m-W x 1.0m-L). The bridge of the large particles at the bed surface could be observed, and this caused to form the defluidization area at the entrance of the FBAC. The defluidization was affected not only by airflow rates but also by the particles discharging rates as well as particle size distribution in the FBAC. The local defluidization could be detected by analysis of the accumulated standard deviation error at a given period of time. Also, the regulation of the overall or local airflow rate made clearing up the local defluidization possible.

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Feasibility Study on the Use of CFBC Ash as Non-sintered Binder (순환유동층 보일러애시를 활용한 비소성 결합재로써의 활용 가능성 검토)

  • Kang, Yong Hak;Lim, Gwi Hwan;Kim, Sang Jun;Choi, Young Cheol
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.5
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    • pp.119-126
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    • 2018
  • Recently, the production of circulating fluidized bed combustion ash has been increased in thermal power plants. The addition of limestone for the desulfurizing effect of circulating fluidized bed boiler ash increases the content of CaO and $SO_3$ contained in ash, which is higher than the free fly ash in general fly ash. Unlike conventional fly ash, the circulating fluidized bed combustion ash has a high reactivity when it comes into contact with water due to its hydraulic properties and high free-CaO content. The aim of this study is to investigate the possibility of non-sintered binder by using self-cementing properties of circulating fluidized bed combustion ash. The mechanical and hydration characteristics were investigated according to the content of CFBC ash. In addition, the effects of gymsum type and content on the compressive strength and micro-structure of non-sintered binder pastes.

A Study on Characteristics of Fly and Bed Ash in Circulating Fluidized Bed Combustion Boiler According to Particle Size of Limestone (석회석 입도의 변화가 석탄회의 성상에 미치는 영향에 관한 연구)

  • Chung Jin-Do;Kim Jang-Woo;Ha Joon-Ho
    • Journal of Environmental Science International
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    • v.15 no.6
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    • pp.587-592
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    • 2006
  • The advantage of CFBC(Circulating fluidized bed combustor) is that it can apply to various fuel sources including the lower rank fuel and remove SOx by means of direct supply of limestone to the combustor without additional desulfation facility. In this paper, we denote characteristics of fly and bed ash to reuse finer limestone usually abandoned(used spec[Coarse LS] 0.1mm under 25%, new spec[Fine LS] 0.1mm under 50%). According to the results, the chemical composition of fly ash was as follows; $SiO_2\;40.8%,\;Al_2O_3\;31.9%,\;CaO\;10.7%,\;K_2O\;4.46%$ in the case of coarse limestone and $SiO_2\;41.1%,\;Al_2O_3\;31.3%,\;CaO\;10.9%,\;K_2O\;4.66%$ in the case of fine limestone. The chemical composition of bed ash was as follows; $SiO_2\;54.2%,\;Al_2O_3\;33.1%,\;CaO\;1.56%,\;K_2O\;4.34%$ in the case of coarse limestone and $SiO_2\;53.8%,\;Al_2O_3\;32.6%,\;CaO\;2.21%,\;K_2O\;4.45%$ in the case of fine limestone. It showed that there was no significant change in chemical composition. And it is conformed that there was no significant change in particle size and shapes.

Breakthrough modeling of furfural sorption behavior in a bagasse fly ash packed bed

  • Singh, Saurabh;Srivastava, Vimal Chandra;Goyal, Akash;Mall, Indra Deo
    • Environmental Engineering Research
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    • v.25 no.1
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    • pp.104-113
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    • 2020
  • Adsorptive breakthrough modelling is essential for design of a sorption packed bed. In this work, breakthrough modelling of the furfural uptake in bagasse fly ash (BFA) packed bed has been performed. Effect of various parameters like bed height (Z = 15-60 cm), flow rate (Q = 0.02-0.04 L/min) and initial furfural concentration (Co = 50-200 mg/L) on the breakthrough curve of furfural sorption in a BFA packed bed have been studied. Enhanced breakthrough performance was observed for the higher value of Z, and lower values of Co and Q. For Co = 100 mg/L, packed bed operated at Q = 0.03 L/min and Z = 60 cm was found to have lowest adsorbent utilization rate of 5.61 g/L with highest breakthrough volume of 14.67 L. Bed depth service time and Thomas models well represented the experimental data points under all experimental conditions. It can be concluded that BFA can be utilized efficiently in continuous system for the removal of furfural. Overall, more than 99% of furfural was adsorbed in BFA packed bed at experimental conditions.

Carbonation of Circulating Fluidized Bed Boiler Fly Ash Using Carbonate Liquids

  • Lee, Woong-Geol;Kim, Jin-Eung;Jeon, Se-Hoon;Song, Myong-Shin
    • Journal of the Korean Ceramic Society
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    • v.54 no.5
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    • pp.380-387
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    • 2017
  • In this study, unstable CaO was converted into a stable Ca compound by using carbonation in a circulating fluidized bed boiler of fly ash to confirm material usability as cement admixture; also undertaken was carbonation test and mortar to examine chemical and physical change by measuring absorption rate and compressive strength. To investigate the chemical properties of circulating fluidized bed boiler fly ash, XRD and TG-DTA were used to determine how the properties of the reaction product change quantitatively during carbonation. In order to stabilize CaO, carbonation of CaO is considered to be the most desirable process. This is because $CaCO_3$, which is a Ca compound, was produced by carbonate reaction of unstable CaO, and decrease of the absorption rate and improvement of the compressive strength were observed when the carbonated fly ash was replaced with cement.

Analysis of the clinker formed in circulating fluidized bed boiler (유동층 보일러에 생성된 크링커에 대한 분석)

  • Kim, Kyeong-Sook;Park, Hyun-Joo;Lee, Tae-Won;Jeong, Nyeon-Ho
    • Analytical Science and Technology
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    • v.13 no.1
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    • pp.5-11
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    • 2000
  • During the commissioning period in Tonghae thermal power plant which is the largest circulating fluidized bed boiler in the nation, a considerable amount of clinker was formed at FBAC and seal pot. Various attempts, for example, concentration analysis, surface phenomena, thermal characterization, and crystal structure of ash, bed sand, limestone, clinker, and mixture of each gradients have been studied to identify the causes of clinker formed in circulating fluidized bed boiler. As the results, the characterization of black particles in which separated from the clinker is more similar to that of bed sand, on the other hand, white particles are more similar to ash. In addition, the sintering temperature of sand is over $1,200^{\circ}C$ and this temperature was decreased as limestone is added to bed material. The cause of clinker was proved that ash was sticked to molten or sintered sand or limestone in the area of high temperature in the circulating system.

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