• Title/Summary/Keyword: Bearing Vibration

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A Study for Basic Durability Assessment of Shale Shaker (셰일 셰이커 기초 내구성 평가에 관한 연구)

  • Oh, Jung-Soo;Kim, Sung-Min;Whang, Jong-Duk
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.10
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    • pp.296-302
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    • 2019
  • In this study, a basic durability assessment was performed by selecting the main part of a trial product of a shale shaker, which is one of components for a mud circular system. For a preliminary durability assessment, it was assumed that the lifetime of the bearing for the vibrator motor and the stiffness of the support spring are affected by the vibration when the motor operates continuously. In the case of the motor, the initial p-p level was 0.72 g, but after 100 hours of operation, the p-p level was rapidly increased to 1.26 g. Bearing defects could be estimated through ball defect frequency analysis. In the case of the spring, the stiffness of the spring was reduced by approximately 3.78% at the end of 2,000 hours of the fatigue-durability test by applying excitation conditions to shale shaker body. In the future, we will analyze the influence of the particle removal efficiency of the shale shaker.

Analysis of Tilting Pad Journal Bearing Characteristics and Rotordynamics for Centrifugal Compressors Using Multiphysics Software (Multiphysics Software를 활용한 원심 압축기용 틸팅 패드 저널 베어링 특성과 회전체 동역학 분석)

  • Soyeon Moon;Jongwan Yun;Sangshin Park
    • Tribology and Lubricants
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    • v.39 no.6
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    • pp.268-272
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    • 2023
  • This study explores the characteristics of tilting pad journal bearings used in the high-speed rotating shaft systems of centrifugal compressors. A centrifugal compressor is a high-speed rotating machine that is widely used to compress gases or vapors employed in various industrial applications. It transfers the centrifugal force of a fast-spinning impeller to the fluid and compresses it under high pressure. Many high-speed rotating shaft systems, which require high stability, use tilting pad journal bearings. The characteristics of these bearings can vary depending on several properties, and identifying the appropriate characteristics is essential to optimize the design on a case-to-case basis. In this study, the authors perform a time-dependent analysis of the properties of tilting pad journal bearings and the rotordynamics of the rotating shaft system using COMSOL Multiphysics software. Specifically, the authors analyze the characteristics of the tilting pad journal bearings by performing a parametric sweep using parameters such as pad clearance, maximum tilting angle, preload, number of pads, and pad pivot offset. The authors then use the results of the bearing-characteristics analysis to evaluate the vibration of the rotating shaft and verify its operation within a desirable range. The understanding gained from this study will allow us to determine the optimal properties of these bearings and the limiting operational speed using COMSOL Multiphysics software.

Vibration and Stability Analysis of a Multi-stepped Shaft System of Turbo Compressor (터보 압축기 다단 회전축계의 진동 및 안정성 연구)

  • Seo, Jung-Seok;Kang, Sung-Hwan;Park, Sang-Yoon;An, Chang-Gi;Song, Ohseop
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.8
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    • pp.583-591
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    • 2014
  • The mathematical modeling on the free vibration and stability of a multi-stepped shaft of turbo compressor is performed in this study. The multi-stepped shaft is modeled as a non-uniform Timoshenko beam supported by anisotropic bearings. It is assumed that the shaft is spinning with constant speed about its longitudinal axis and subjected to a conservative axial force induced by front and rear impellers attached to the shaft. The structural model incorporates non-classical features such as transverse shear and rotary inertia. A structural coupling between vertical and lateral motions is induced by Coriolis acceleration terms. The governing equations are derived via Hamilton's variational principle and the equations are transformed to the standard form of an eigenvalue problem. The implications of combined gyroscopic effect, conservative axial force, bearing stiffness and damping are revealed and a number of pertinent conclusions are outlined. In this study analytical results are compared with those from ANSYS finite element analysis and experimental modal testing.

Configuration and Design of the Large Multi-Electromagnetic Shaking System (대형 멀티 전자기 가진 시스템의 구성 및 설계)

  • 우성현;김홍배;문상무;김영기;임종민
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.618-622
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    • 2004
  • The vibration test system of SITC(Satellite Integration and Test Center) at KARI(Korea Aerospace Research Institute) has been used successfully for the environmental tests of a majority of korean space programs, such as KOMPSAT, Koreasat KITSAT, STSAT and KSR program since 1996. To meet the recent needs of large size test facility available for the vibrational tests of the huge launch vehicles and tole-communication satellites which will be developed in the near future, KARI undertook to construct the large size multi-electromagnetic shaking system with 3 $\times$ 3m head expander system. The new system will consist of three electromagnetic shakers which has 160 kN thrust force individually, and be able te sustain up to 8 tons test load and 300 kNm overturing moment. And to avoid the tremendous cost and effort to furnish the seismic block with large size and weight, it will adopt a Lin-E-Air type configuration with which the seismic block is less severe than a Solid-Truninon type. In addition, to fulfill the strong requirement of high overturning moment the additional guidance system including a central bearing system on a central support and several pad bearings around the head expander body is now considered. This paper describes the configuration and the design parameters of the multi-shaking system which is under development by KARI's engineers.

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Dynamic Analyses on Embedded Piles Based on Wave Equation (파동방정식에 근거한 매입말뚝의 동적 분석)

  • Seo, Mi-Jeong;Park, Jong-Bae;Park, Yong-Boo;Lee, Jong-Sub
    • Journal of the Korean Geotechnical Society
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    • v.31 no.11
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    • pp.5-13
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    • 2015
  • For the bearing capacity evaluation, dynamic pile tests instead of static pile tests have been commonly used in embedded piles, which are known to have low noise and low vibration construction method. The objective of this study is to analyze the bearing capacity and penetration behaviors of embedded piles, which are constructed in different ground conditions, by using force and velocity signals obtained in the final blows during construction of embedded piles. For the dynamic pile analyses, the CAse Pile Wave Analysis Program (CAPWAP) and Wave Equation Analysis of Piles (WEAP) have been commonly used. In this study, the CAPWAP and WEAP are used for the analyses of the dynamic pile tests, which are conducted on embedded piles. The input values, output values, and force-velocity graphs of CAPWAP determined by analyzing the measured force-velocity signals are investigated. In addition, similar force-velocity singals are obtained from the WEAP by analyzing the input values of the WEAP. Considering the subsurface investigation results around the pile tips, if the N-value increases exponentially along the depth, toe quake value should be small, and therefore large bearing capacity is identified. On the contrary, if the N-value increases linearly, the bearing capacity is small because of large toe quake value. Furthermore, the stiffness of hammer cushion and pile cushion, which is difficult to find correct values, is recommended lower than 500 kN/mm. This study demonstrates that the results of WEAP may be similar to those of CAPWAP and the WEAP can be used to estimate the bearing capacity of embedded piles.

Bearing Behavior Characteristics of Pressure Penetrating Steel Pipe Pile Under Compression Load (압축하중을 받는 압입강관말뚝의 지지거동 특성)

  • Kwon, Ohkyun
    • Journal of the Korean GEO-environmental Society
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    • v.16 no.7
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    • pp.5-13
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    • 2015
  • The pressure penetrating steel pipe pile method which can be constructed in a narrow space using the hydraulic jack is used on the foundation reinforcement, extension of the structure and basement, restoration of the differential settlement etc.. This method is possible to construct in narrow areas and low story height, the non-noise and non-vibration works, and it is possible for the construction site to be clean without slime. And it is possible to confirm the bearing capacity of pile due to penetrating the pile with the compression load of hydraulic jack. In this study, the static load test with the load-transfer test was carried out to investigate the bearing behavior characteristics of the pressure penetrating steel pipe pile. Four series of static load test were executed to investigate the variation of bearing behavior of the pressure penetrating steel pipe pile. As a result of these tests, the allowable load of the pressure penetrating steel pipe was evaluated more than 637 kN, and the shaft resistance corresponding to 81~86% of each applied load was mobilized with only a small portion of the base resistance acting. And it was also evaluated that the unit skin friction was mobilized to maximum value after two months.

Design and Performance Test of High-speed Swivel Tool Head (고속 회전형 공구헤드의 설계 및 성능시험)

  • Kim, In-Hwan;Koo, Ja-Ham;Hur, Nam-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.5
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    • pp.57-63
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    • 2014
  • At present, a high-speed swivel tool head of a small size is required to improve the productivity of CNC automatic lathes. Hence, there is growing interest in shorter machining times with higher cutting speeds. However, an increase in the rotation speed of a swivel tool head also has adverse effects, such as vibration and noise caused by the swivel tool head system. In this work, the fatigue life and contact pressure of a swivel tool head bearing system driven by gears were calculated. Based on the calculated results, a prototype swivel tool head was manufactured and its static and dynamic characteristics, i.e., the vibration, noise and precision, were measured using a reliability testing device which allows the application of cutting force to the end of the swivel tool head.

A Study on Chaotic Phenomenon in Rolling Mill Bearing (압연기 베어링에서의 카오스 현상에 관한 연구)

  • 배영철
    • Journal of the Korean Institute of Intelligent Systems
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    • v.11 no.4
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    • pp.315-319
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    • 2001
  • A diagnosis system that provides early warnings regarding machine malfunction is very important for rolling mill so as to avoid great losses resulting from unexpected shutdown of the production line. But it is very difficult to provide e8rly w, ul1ings in rolling mill. Because dynamics of rolling mill is non-linear. This paper shows a chaotic behaviour of vibration signal in rolling mill using embedding method. Phase plane and Poincare map, FFT and histogram of vibration signal in rolling mill are implemented by qualitative analysis and Fractal dimension, Lyapunov exponent are presented by quantitative analysis.

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Experimental Study on the Whirling, Tilting and Flying Motion of the FDB Spindle System of a 3.5' HDD (3.5인치 HDD용 FDB스핀들 시스템의 훨링, 플라잉과 틸팅 거동에 관한 연구)

  • Oh, S.H.;Lee, S.H.;Jang, G.H.
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.1 s.94
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    • pp.39-45
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    • 2005
  • This research develops an experimental method to measure the motion of a FDB spindle system with a 3.5' disk by using three capacitance probes fixed on the xyz-micrometers, and it shows that a FDB spindle system has the whirling, flying and tilting motion. It also shows that the whirling, flying and tilting motion converge very quickly to the steady state at the same time when the rotor reaches the steady-state speed. However, they are quite large even at the steady state when they are compared with the 10nm flying height of a magnetic head. For the FDB spindle system used in this experiment, the whirl radius and the peak-to-peak variation of flying height and tilting angle at the steady-state speed of 7,200rpm are 0.675m, 30nm and $5.758\times10^{-3^{\circ}}$, respectively, so that the radial motion of the FDB spindle system exceeds a track pitch of a 3.5' HDD with 90,000 TPI.

Dynamic Analysis of a Tilted HDD Spindle System due to Roundness (진원도 오차를 고려한 스핀들 시스템의 동적 특성 해석)

  • Koak, Kyu-Yeol;Jang, Gun-Hee
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.840-846
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    • 2007
  • This paper investigates the dynamic behavior of a HDD spindle system due to the imperfect roundness of a rotating shaft. The shaft of a spindle motor rotates with eccentricity by the unbalanced mass of the rotating part. The eccentricity generates the run-out of a spindle motor which results in the eccentric motion of a rotating part. Roundness of a shaft affects this motion which limits the memory capacity of a HDD. This research proposes a modified Reynolds equation for the coupled journal and thrust FDBs to include the variable film thickness due to the roundness. Finite element method is used to solve the Reynolds equation for the pressure distribution. Reaction forces and friction torque are obtained by integrating the pressure and shear stress, respectively. The dynamic behavior is determined by solving the equations of a motion of a HDD spindle system in six degrees of freedom with the Runge-Kutta method to characterize the motion of a rotating part. This research shows that the roundness of a rotating shaft causes the excitation frequency with integer multiple of a rotating frequency.

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