• Title/Summary/Keyword: Bearing Stiffness

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Study on air pocket design of thrust bearing for high-stiffness air spindle (공기 주축 고강성화를 위한 스러스트 베어링의 에어포켓 설계에 관한 연구)

  • Han, Young-Chil;Lee, Chae-Moon;Lee, Deug-Woo;An, Dae-Geun
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.998-1002
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    • 2003
  • This paper investigates the characteristics of stiffness and load in the thrust bearing of spindle which could be changeable according to the groove shape of inlet, in order to design a high-stiffness air bearing by selecting a optimal groove shape. In experiments, dead weight and displacement sensor are used to measure the load carrying capacity and the stiffness respectively. Various shapes and different depth of groove of self-restrictor are used as experimental conditions. Comparative study between the theoretical value and the practical one by measuring the value of stiffness and load of the thrust bearing is performed.

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The Optimization of a Hydrostatic Spindle System for Grinding Machines (연삭기용 유정압베어링주축의 최적화에 관한 연구)

  • Lee, C.H.;Park, C.H.;Lee, H.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.7
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    • pp.140-147
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    • 1996
  • Machining accuracy of machine tools spindles using the hydrostatic bearing, largely depends on the static stiffness and the thermal deformation of the spindle unit. In this paper, the modelling and static, thermal analysis of the hydrostatic spindles were performed for the relationship between the design variables like the bearing span, overhang, bearing stiffness and static stiffness at spindle. The goal of optimization is the mazimum, static stiffness at spindle nose with lower temperature rise in hydrostatic bearing. Temperature rise of hydrostatic bearing is minimized with the variables of spindle diameter and oil supply pressure. Finally, validity of the proposed algorithm is verified by improving the static, thermal performance of the existing hydrostatic spindles.

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Influence of Bearing Stiffness on the Static Properties of a Planetary Gear System with Manufacturing Errors

  • Cheon, Gill-Jeong;Parker, Robert, G.
    • Journal of Mechanical Science and Technology
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    • v.18 no.11
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    • pp.1978-1988
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    • 2004
  • Hybrid finite element analysis was used to analyze the influence of bearing stiffness on the static properties of a planetary gear system with manufacturing errors. The effects of changes in stiffness were similar for most of the manufacturing errors. State variables were most affected by the stiffness of the planet ,bearings. Floating either the sun or carrier helps to equal load sharing and minimizes the critical tooth stress. The effects of a floating sun and carrier are similar, but it is not recommended that both float, because this can induce greater critical tooth stress. Planet bearing stiffness should be optimized. Both load sharing and critical tooth stress should be considered to determine optimal bearing stiffness.

The Measurement of the Bearing Stiffness (베어링 강성 측정)

  • Kim, Sang-Uk;Kim, Jin-Hwan;Kim, Yong-Geun;Kim, Bo-Youl;Kim, Young-Bong
    • Proceedings of the KIEE Conference
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    • 2006.10b
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    • pp.216-220
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    • 2006
  • This paper is presented for the measurement of the bearing stiffness for the spindle motors. BLDC Spindle Motors for the Hard Disk Drive are used by several kinds of the bearings, such as ball bearing, fluid dynamic bearing, and aero dynamic bearing. The spindle motors are attached the platters to read and write the data. Because the platter rotates at high end speed with the load and can be shocked from a suddenly moving, the bearing needs the rated stiffness with the pressure. By the way, it has not been realized to measure the real stiffness for each bearing types. In this paper, we proposed the method of measuring the stiffness for the bearings by using the magnet force. Experimental results show the performance to measure the bearing stiffness of the BLDC spindle motors for an HDD.

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Computational Modeling of the Bearing Coupling Section of Machine Tools (공작기계 베어링 결합부의 전산 모델링)

  • Kim, Hyun-Myung;Seo, Jae-Wu;Park, Hyung-Wook
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.10
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    • pp.1050-1055
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    • 2012
  • The bearing coupling section of machine tools is the most important factor to determine their static/dynamic stiffness. To ensure the proper performance of machine tools, the static/dynamic stiffness of the rotating system has to be predicted on the design stage. Various parameters of the bearing coupling section, such as the spring element, node number and preload influence the characteristics of rotating systems. This study focuses on the prediction of the static and dynamic stiffness of the rotating system with the bearing coupling section using the finite element (FE) model. MATRIX 27 in ANSYS has been adopted to describe the bearing coupling section of machine tools because the MATRIX 27 can describe the bearing coupling section close to the real object and is applicable to various machine tools. The FE model of the bearing couple section which has the sixteen node using MATRIX 27 was constructed. Comparisons between finite element method (FEM) predictions and experimental results were performed in terms of the static and dynamic stiffness.

A Study on the Optimal Design for a Magnetic Bearing-Rotor with Maximum Stiffness using a Genetic Algorithm (유전자 알고리즘을 이용한 최대 강성을 갖는 자기베어링-회전체 최적설계에 관한 연구)

  • Kim, Chae-Sil;Jung, Hoon-Hyung;Park, Bong-Kwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.6
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    • pp.167-174
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    • 2013
  • High speed rotor systems with magnetic bearings have been the subject of much research in recent years due to the potential for active vibration control. In this thesis, optimal design was conducted for an 8-pole heteropolar magnetic bearing used in the flexible rotor of a turbo blower. In connection with bearing stiffness, this optimal design process was conducted using a genetic algorithm(GA), which is based on natural selection and genetics. The maximum stiffness of the magnetic bearing-rotor was found by considering the critical speeds of the flexible rotor. As a result, the magnetic bearings were optimized to have maximum stiffness.

NUMERICAL INVESTIGATION ON STATIC STIFFNESS CHARACTERISTICS OF POROUS AIR BEARING CONSIDERING ROUGHNESS EFFECTS (조도효과를 고려한 다공질 공기베어링의 정강성 특성에 관한 수치해석 연구)

  • Gwon, H.R.;Lee, S.H.;Lee, J.E.
    • Journal of computational fluids engineering
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    • v.13 no.2
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    • pp.62-67
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    • 2008
  • This study aims to investigate numerically the static stiffness characteristics of porous air bearing and to estimate appropriate permeability values of porous medium. In particular, a new roughness model is proposed and implemented into the commercial CFD code (FLUENT Ver. 6.2) by using C language based user subroutine. The predicted results are extensively compared with experimental data. The roughness model is also validated through comparison with the results from open literature. It is found that the predictions for static stiffness are in good agreement with experimental data. Therefore, the suggested model based on the roughness Reynolds number can be used in studying the stiffness characteristics of porous air bearing effectively. In addition, numerical simulations of various diameter size and conditions are conducted. According the results, it is expected that the static stiffness of porous air bearing has the non-linear characteristics.

The Influence of Suspension Stiffness on the Gearbox Input Loads in a 3-Point Suspension Wind Turbine Drive Train (풍력발전기용 3점 지지 드라이브 트레인의 지지 강성이 기어박스 입력하중에 미치는 영향)

  • Nam, Ju Seok;Nam, Yong Yun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.5
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    • pp.514-520
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    • 2015
  • The effects of suspension stiffness on the reaction load of the gearbox suspension for a three-point suspension wind turbine drive train were investigated by finite element analysis. The reaction forces of the gearbox suspension appear to increase as the gearbox suspension stiffness increases; however, the main bearing stiffness has a reverse effect on the reaction forces. The influence of the gearbox suspension stiffness is greater than that of the main bearing. Since the suspensions must provide the gearbox with proper support, it is not practical to use soft gearbox suspension for small reaction forces. It is more feasible to use stiff main bearings. As a guideline for the main bearing stiffness in the present study, we propose a relative stiffness of 100-150% of the reference.

Mode Characteristics of Spur Gears and Ball-Bearing Stiffness (볼 베어링의 강성과 스퍼기어 계의 모드 특성)

  • Park, Chan IL
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.5
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    • pp.489-495
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    • 2016
  • This study focuses on a detailed ball-bearing model for spur gears. The nonlinear ball-bearing stiffness with radial clearance is derived and calculated. The bearing stiffness is used to the 3-degree-of-freedom (DOF) spur gear system model. The mode characteristics of the gear system model are analyzed and verified by performing finite-element analysis (FEA). From the results, the bearing stiffness on the radial clearance was more sensitive under low-load conditions compared to high-load conditions. The bearing stiffness significantly affected the gear dynamics in the low-frequency region, while the mesh stiffness affected the high natural frequency.

A Combined Bearing Arrangement for High Damping Spindle Systems (고감쇠 주축 시스템을 위한 베어링의 복합배열에 관한 연구)

  • Lee, C.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.10
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    • pp.139-145
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    • 1996
  • The machining accuracy and performance is largely influenced by the static, dynamic and thermal characteristics of spindle systems in machine tools, because the spindle system is a intermedium for cutting force from tool and machine powef from motor. Large cutting force and power are transmitted by bearing with a point or line contact. So, the spindle system is the static and dynamic weakest point in machine structure. For improvement of static stiffness of spindle system can be changed design parameters, such as diameter of spindle, stiffness of bearing and bearing span. But for dynamic stiffness, the change of the design parameters are not useful. In this paper, the combined bearing arrangement is suggested for high damping spindle system. The combined bearing arrangement is composed of tandem double back to back arrangement type ball bearins and a high damping hydrostatic bearing. The variation of static deflection and amplitude in first natural frequency is evaluated with the location of hydrostatic bearing between front and rear ball bearing. The optimized location of hydrostatic bearing for high static and dynamic stiffness is determined rapidly and exactly using the mode shape and transfer function of spindle. The calculation of damping effect on vibration by unbalance of grinding wheel and pulley in optimized spindle system is carried out to verify the validity of the combined bearing arrangement. Finally, the simulation of grinding process show that the surface roughness of workpiece with high damping spindle system is 60% better than with ball bearing spindle system.

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