• Transactions of the Korean Society of Automotive Engineers
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• v.17 no.1
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• pp.80-86
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• 2009

Main bearing cap is one of the essential structural elements in internal combustion engine. Main bearing cap guides and holds the crankshaft, withstanding the full combustion and inertia loads of the engine. A seamless design methodology using FEA has been proposed to produce a reliable design of main bearing cap. A Levy's thick cylinder model was applied to calculate the contact pressure between bearing shell and housing bore. A calculated contact pressure at housing bore is within the allowed limit comparing with that from bearing shell model. An adequate FEA model was suggested to obtain reliable solutions for the durability of main bearing cap. 3D global model consists of engine bulkhead, main bearing cap, and bolts. Sub-model consisting of cap and part of bolts is used to get detailed solution of main bearing cap. A very careful contact modeling practice is needed to resolve the convergence problems frequently encountering during combined geometric and material non-linear problems. A proposed methodology has been applied to the main bearing cap model successfully and obtained reliable stress results and fatigue safety factors.

• Proceedings of the Korean Geotechical Society Conference
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• 2000.11a
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• pp.245-252
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• 2000

Model tests on free standing pile groups and piled footings with varying a pile spacing in two layered soils are carried out. The influence of pile cap on the behaviors of end bearing pile groups is analyzed by comparing the bearing behavior in piled footings with those in a single pile, a shallow footing(cap alone) and free standing pile groups. From the test results, it is found that the bearing characteristics of cap-soil-pile system are related with load levels and pile spacings. Before yield, the bearing resistance by cap is not fully mobilized, however, as the applied load increases, the bearing resistance of cap approaches to that of cap alone and settlement hardening occurs after yield due to the compaction caused by the contact pressure between cap and soil. By the cap-soil-pile interaction, shaft friction and point resistance of piles considerably increase with dependency of pile spacings. In two layered soil, the increasing effect of dilatancy in dense sandy soil adjacent to pile tips, increases the point resistance of pile.

• Computers and Concrete
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• v.25 no.6
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• pp.525-535
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• 2020

The use of pile foundations has become more popular in recent years, as the combined action of the pile cap and the piles can increase the bearing capacity, reduce settlement, and the piles can be arranged so as to reduce differential deflection in the pile cap. Piles are relatively long, slender members that transmit foundation loads through soil strata of low bearing capacity to deeper soil or rock strata having a high bearing capacity. In this study analysis of pile cap with considering different parameters like depth of the pile cap, width and breadth of the pile cap, type of piles and different types of soil which affect the behaviour of pile cap foundation is carried out by using Finite Element Software ANSYS. For understanding the settlement behaviour of pile cap foundation, parametric studies have been carried out in four types of clay by varying pile cap dimensions with two types of piles namely normal and under-reamed piles for different group of piles. Furthermore, the analysis results of settlement and stress values for the pile cap with normal and under-reamed piles are compared. From the study it can be concluded that settlement values of pile cap with under-reamed pile are less than the settlements of pile cap with normal pile. It means that the ultimate load bearing capacity of pile cap with under-reamed piles are greater than the pile cap with normal piles.

• Proceedings of the Korean Geotechical Society Conference
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• 2002.06a
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• pp.77-89
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• 2002

To analyze a bearing capacity for pile groups, a number of model tests have been done and theoretical methods studied. In the case of design of group pile bearing capacity is calculated with only pile capacity. But uncertainty of bearing capacity and behavior of foundation cap(raft) leads to conservative design ignoring bearing effects of foundation cap. In the case of considering bearing capacity of foundation cap, the simple sum of bearing capacity of foundation cap and pile groups cannot be the bearing capacity of total foundation system. Since cap-pile-soil interaction affects the behavior of pile groups. Thus, understanding cap-pile-soil interaction is very important in optimal design. In this paper, the piled raft behavior is studied through model tests of 2$\times$2, 2$\times$3, 3$\times$3 pile group. Changes of behavior of pile group foundation by touching effects of foundation cap with soil are studied. Also changes of spacing between piles. Foundation cap is made of rigid steel plate and piles are made steel pipes. From this model tests, the changes of behavior changes of pile groups by touching effects of foundation cap with soil are studied.

• Proceedings of the Korean Geotechical Society Conference
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• 1999.03a
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• pp.259-266
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• 1999

In case that pile cap is in direct contact with underlying soil, the bearing mechanism for pile groups, including direct bearing effect of cap and its induced influence on pile-soil-cap interaction, should be properly considered. In this paper, the effects of pile caps on behaviors of pile groups in sandy soils were investigated by model tests, which consist of tests on 3 by 3 pile groups with/without contact on subsoil, single pile with/without contact and cap as a shallow foundation. Also, the influences of pile spacing in group piles on contact effects were investigated. The test results showed that the load carrying capacity of pile cap was large enough not to be ignored. However, the interaction effects due to contact between cap and subsoils were not revealed obviously in working load range. And in the design of pile groups, the bearing effect of pile cap when contacted with subsoils, can be reflected by simply summing up load settlement behaviors of each cap and group piles without contact.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.32 no.5
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• pp.402-410
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• 2008

The heavy duty diesel engine must have a large output for maintaining excellent mobility. In this study, a three dimensional finite element model of a heavy-duty diesel engine was developed to conduct the stress analysis. The FE model of the heavy duty diesel engine main parts consisting with four half cylinder was selected. The heavy duty diesel engine parts includes with cylinder block, cylinder head, gasket, liner, bearing cap, bearing and bolts. The loading conditions of engine were pre-fit load, assembly load, and gas load. As the results of structural analysis, because the stress values of cylinder block and bearing cap did not exceed the basic design can be satisfied. But on the part which contacts with cylinder block and bearing cap the stress value exceeds the allowable strength of material. In order to decrease the stress at that part, it was optimized with parametric study.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.20 no.5
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• pp.576-581
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• 2011

In this paper, deformation of dust cap in the automotive wheel bearing produced during press-fit process was numerically analyzed. The commercial software, MSC.MARC which is based on the finite element method was used to calculate the deformation. From those results, interference between dust cap and sensor was investigated. To verify the analysis results, experiments were performed and compared experiment results with analysis results. To avoid the interference between dust cap and sensor, 4 modified designs were proposed and the best design was derived from them.

• Journal of Mechanical Science and Technology
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• v.16 no.8
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• pp.1095-1101
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• 2002

The load characteristics of engine main bearing are very important in the design of crankshaft and engine block. The stiffness of crankshaft and block, or the optimal dimension of the bearing can be determined according to the load level. This paper presents the load characteristics of engine main bearing. Two components of the main bearing load are measured during engine firing and motoring. The vertical and horizontal load components are measured by using the dynamic load cell mounted in each main bearing cap bolt. The measured main bearing loads are compared with calculated results by using the statically determinate method. The theoretical results, provided in this study, agreed well with the experimental results. The presented results are very useful for achieving optimal design of engine.

• Journal of the Korean GEO-environmental Society
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• v.20 no.8
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• pp.5-12
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• 2019

A pile group, that consists of several piles connected by a pile cap, is used as the superstructure. The pile supports vertical and horizontal load to design the pile group, but the effect of bearing capacity of the pile cap has not considered. Various researches have been conducted to reflect the effect of bearing capacity of the pile cap in order to reduce the amount of piles in the range of the stability under the vertical load of the superstructure. However, the effect of bearing capacity under the horizontal seismic load has not been studied adequately. Therefore, a shaking table test was carried out with different-sized pile caps that support the superstructure in this study. This test was to verify the influence of the size of the pile cap in the group pile under the horizontal load. The result shows that the size of the pile cap affects to the dynamic behavior of the superstructure and the pile group. Also, the bigger size of the pile group makes the larger constraint effect of ground, and it results that both the ground and the pile moves as a whole.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2004.05a
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• pp.831-836
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• 2004

Vibration of electric-powered hand grinder comes from the parts of motor, gear, bearing, and fan. Excessive vibration can be harmful to workers. To reduce vibration of a hand grinder we analyzed the frequency components from the routing electric-powered grinder and did modal test to find the natural frequencies of the each part. It shows that the vibration is due to the resonance of the case. To remove the resonance, the case structure is modified and the bearing cap is replaced on a basis of the results from the rotor dynamic analysis using SAMCEF. As a result the vibration of the hand grinder is reduced greatly.