• 제목/요약/키워드: Bead Shape

검색결과 257건 처리시간 0.028초

Analysis of Drawbead Process by Static-Explicit Finite Element Method

  • Jung, Dong-Won
    • Journal of Mechanical Science and Technology
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    • 제16권12호
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    • pp.1687-1692
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    • 2002
  • The problem analyzed here is a sheet metal forming process which requires a drawbead. The drawbead provides the sheet metal enough tension to be deformed plastically along the punch face and consequently, ensures a proper shape of final products by fixing the sheet to the die. Therefore, the optimum design of drawbead is indispensable in obtaining the desired formability. A static-explicit finite element analysis is carried out to provide a perspective tool for designing the drawbead. The finite element formulation is constructed from static equilibrium equation and takes into account the boundary condition that involves a proper contact condition. The deformation behavior of sheet material is formulated by the elastic-plastic constitutive equation. The finite element formulation has been solved based on an existing method that is called the static-explicit method. The main features of the static-explicit method are first that there is no convergence problem. Second, the problem of contact and friction is easily solved by application of very small time interval. During the analysis of drawbead processes, the strain distribution and the drawing force on drawbead can be analyzed. And the effects of bead shape and number of beads on sheet forming processes were investigated. The results of the static explicit analysis of drawbead processes show no convergence problem and comparatively accurate results even though severe high geometric and contact-friction nonlinearity. Moreover, the computational results of a static-explicit finite element analysis can supply very valuable information for designing the drawbead process in which the defects of final sheet product can be removed.

형상변경에 따른 구조물 감쇠특성 및 소음 특성 예측기술 연구 (Study for the prediction of damping and sound radiation characteristics due to structural shape changes)

  • 유지우;서진관;이상우;박정원;박준홍
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2014년도 추계학술대회 논문집
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    • pp.332-335
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    • 2014
  • Applying damping sheets or dampers (dynamic or mass) can reduce noise from vibrating structure as well as vibration. However, this approach requires increases of weight and cost. If one can reduce structural noise by only modifying the structural shape, which would be the best practice. It is natural that the noise characteristics change when the structure is modified, but the recent experiment on the sunroof frame showed that the modification of the frame beads results in change of the structural damping, so that the corresponding noise can be reduced. In this context, the reason why the structural damping and the related noise upon an impact excitation is changed is theoretically investigated. The change of dynamic and damping characteristics of the strip panels when their shapes are modified is experimentally found and it is shown that such behaviours can be predicted by computer simulation. Some experimental specimen, mainly strip-type panels, are examined for the numerical verification, and especially damping ratios are investigated.

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Development of method to remove weld scallop and ceramic backing material of wedge type and its application

  • Kang, Sung-Koo;Yang, Jong-Soo;Kim, Ho-Kyung
    • International Journal of Naval Architecture and Ocean Engineering
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    • 제7권2호
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    • pp.315-323
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    • 2015
  • The weld scallop has been used for joining T-bars. There are a lot of weld scallops in shipbuilding. It is difficult to perform scallop welding due to the inconvenient welding position. This results in many problems such as porosity, slag inclusion, etc. In this study, a new method is devised to remove weld scallops by incorporating a Ceramic Backing Material (CBM). The weld scallop is removed by an elongation of the v groove. In order to insert a CBM into the groove without a weld scallop, a wedge-shaped CBM is developed. The top side of the developed CBM is similar to the shape of a general back bead. The bottom surface has a saw-toothed shape for cutting at a suitable length. This can be attached to the root side of a face plate using adhesive tape, just like a general CBM. Welding experiments in normal and abnormal conditions are carried out and the possibility of burn-through is examined. This CBM's applicability to shipbuilding is verified.

Two Litonotid Ciliates (Ciliophora: Litostomatea: Pleurostomatida) Unknown from Korea

  • Lee, Jung-Mi;Yoon, Jae-Sool;Shin, Mann-Kyoon
    • Animal Systematics, Evolution and Diversity
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    • 제22권2호
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    • pp.223-229
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    • 2006
  • Two litonotid ciliates collected from the freshwater habitats in Korea were identified as Loxophyllum meleagris ($M\ddot{u}ller$, 1773) and Siroloxophyllum utriculariae (Penard, 1922). The description was based on the observation of living and protargol impregnated specimens, and biometric analysis. Their diagnostic characteristics are as follows. L. meleagris; $163-480\times80-100{\mu}m$ in vivo, body shape lancet or knife-like; dorsal margin with 10-19 extrusome warts; 8-35 macronuclei nodules, like a string of bead; 16-21 somatic kineties on right side (including perioral kinety 2, 3) and 6-11 on left side (including perioral kinety 1); 1 contractile vacuole located at posterior part at diastole stage, extending along the dorsal margin toward anterior end with a single long narrow canal. S. utriculariae; $110-170\times78-150{\mu}m$ in vivo, body shape lancet like; dorsal margin without extrusome warts; 2 macronuclei, spherical; 12-19 somatic kineties on right side, 3-7 on left side (including perioral kinety 1); 2-3 contractile vacuoles, first one located anterior ventrally, second one located posterior dorsally and last one located near posterior end of cell.

방열 성능 향상을 위한 구리 엔드 탭의 최적형상 연구 (Study on copper end-tab shape for maximum heat discharging performance)

  • 최여명;최윤환;조상명;박정현;이연원
    • Journal of Advanced Marine Engineering and Technology
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    • 제41권1호
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    • pp.1-7
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    • 2017
  • 두 판을 맞대기 용접할 경우 용접부 시종단부 측면에 열전도도가 큰 금속(예를 들어 구리)으로 만든 엔드 탭을 장착하고 용접을 진행하면 용접부 끝부분의 비드흘러내림과 결함을 방지할 수 있다. 본 논문에서는 엔드 탭의 방열 성능을 강화시키기 위하여 자연 대류에 의한 방열 특성이 뛰어난 것으로 알려진 평판 휜 모양을 적용하였고, 실험 및 수치해석을 통하여 엔드 탭에 평판 휜 모양의 구멍이 있는 형상이 구멍이 없는 형상보다 방열 성능이 더 뛰어남을 확인하였다. 그리고 열, 유동해석을 통하여 엔드 탭의 휜 형상에 대한 냉각 속도를 평가하여, 방열 성능 측면으로 도움이 될 형상 인자적인 특성을 파악하였다. 그 결과, 엔드 탭에 수직 휜이 있으며 휜 간 간격에 최적 휜 간 간격 식을 적용한 구조가 우수한 형상으로 판단되었다.

Optical Flying Head의 Air Bearing Surface 형상 최적 설계 (Design Optimization of the Air Bearing Surface for the Optical Flying Bead)

  • 이종수;김지원
    • 대한기계학회논문집A
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    • 제29권2호
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    • pp.303-310
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    • 2005
  • The systems with probe and SIL(Solid Immersion Lens) mechanisms have been researched as the technology to perform NFR(Near Field Recording). Most of them use the flying head mechanism to accomplish high recording density and fast data transfer rate. In this paper, ABS shape of flying head was optimized with the object of securing the maximum compliance ability of OFH. We suggest low different optimization processes to predict the static flying characteristics for the OFH. Two different approximation methods, regression analysis and back propagation neural network were used. And we compared the result of directly connected(between CAE and optimizer) method and two approximated optimization results. Design Optimization Tool(DOT) and ${\mu}GA$ were used as the optimizers.

나노 파우더 제조용 비드밀 제작에 관한 연구 (Study on Fabricating Bead Mill for Manufacturing Nano Powders)

  • 손재엽;남권선;김병희
    • 산업기술연구
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    • 제25권B호
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    • pp.127-133
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    • 2005
  • Manufacturing methods of Nano particles can be distinguished by top-down technology as physical method and bottom-up technology as chemical synthetic method. Top-down technology is a kind of method for making microstructure as like carving after forming a macroscopic structure in advance and its typical methods are ball milling, gas condensation method and so on. Nano Particles synthesized by bottom-up method have got to do dispersing process for using them as actual nano particles because their viscosity are very strong and so easy to shape cohesive substances. Therefore, this study is about a particle separating device which separates a certain constant size of grains processed already in mill and mixer because we mostly use media agitating mill as a device of milling and dispersing and we necessarily use very slight balls as media for manufacturing nano particles in the machine. The centrifugal device has been designed for passing and separating below a certain type of grain size after final process of particles in the mill.

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Simulations of pendant drop formation of a viscoelastic liquid

  • Davidson Malcolm R.;Harvie Dalton J.E.;Cooper-White Justin J.
    • Korea-Australia Rheology Journal
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    • 제18권2호
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    • pp.41-49
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    • 2006
  • A modified Volume-of-Fluid (VOF) numerical method is used to predict the dynamics of a liquid drop of a low viscosity dilute polymer solution, forming in air from a circular nozzle. Viscoelastic effects are rep-resented using an Oldroyd-B model. Predicted drop shapes are compared with experimental observations. The main features, including the timing of the shape evolution and the 'bead-on-a-string' effect, are well reproduced by the simulations. The results confirm published conclusions of the third author, that the deformation is effectively Newtonian until near the time of Newtonian pinch-off and that the elastic stress becomes large in the pinch region due to the higher extensional flow there.

Effect of Welding Speed on the Microstructure and Mechanical Properties of Austenitic Stainless Steel Welds

  • Li, C.;Jeong, H.S.
    • International Journal of Korean Welding Society
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    • 제3권1호
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    • pp.23-28
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    • 2003
  • The effect of the welding speeds on the weld bead shape, microstructure, and mechanical properties in type 304 austenitic stainless steels was investigated by microscopic test, Erichsen test and tensile test. In this study welds were produced using autogeneous Direct Current Straight Polarity (DCSP) and pulsed current GTA welding. This study shows the ferrite content, ductility, tensile strength and elongation of high speed welds are decreased with increasing welding speed. The high speed welds exhibits satisfactory tensile strength, though the ductility is not good as that of the base metal.

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자동차 차체제작용 레이저 용접 판재의 피로균열 전파 특성 (The Characteristic of Fatigue Crack Propagation of Laser Welded Sheet Metal for Automobile Body Panel)

  • 곽대순;권윤기;오택열;이경엽;강연식
    • 한국자동차공학회논문집
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    • 제9권3호
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    • pp.181-189
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    • 2001
  • For the Tailor Welded Blank sheet used fur automobile body panel, the characteristics of fatigue crack propagation behavior were studied. The thickness of specimen was machined to be same (0.9+0.9mm) and different (0.9+2.0mm). As a base test, mechanical properties around welding zone were examined. The results indicated that there were no significant decreases in mechanical properties, but hardness around welding bead is 2.3 times greater than base material. The crack propagation rate was noticeably decreased around welding line and rapidly increased as it passed by welding line. Reviewing the shape of the crack propagation, crack width around welding line was wide around the welding zone due to retardation of crack growth, but it became narrow passing welding line due to decreased toughness. Elasto-Plastic analysis was performed by finite element analysis fur explaining the test results.

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