• Design & Manufacturing
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• 제16권4호
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• pp.34-39
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• 2022

Sustained economic development around the world is accelerating resource depletion. Research and development of secondary batteries that can replace them is also being actively conducted. Secondary batteries are emerging as a key technology for carbon neutrality. The core of an electric vehicle is the battery (secondary battery). Therefore, in this study, the temperature change by the heat source of the hammer and the rotational speed (rpm) of the abrasive disc of the Classifier Separator Mill (CSM) was repeatedly calculated and analyzed using the heat flow simulation STAR-CCM+. As the rotational speed (rpm) of the abrasive disk increases, the convergence condition of the iteration increases. Under the condition that the inlet speed of the Classifier Separator Mill (CSM) and the heat source value of the disc hammer are the same, the disc rotation speed (rpm) and the hammer temperature are inversely proportional. As the rotational speed (rpm) of the disc increases, the hammer temperature decreases. However, since the wear rate of the secondary battery material increases due to the strong impact of the crushing rotational force, it is determined that an appropriate rpm setting is necessary. In CSM (Classifier Separator Mill), it is judged that the flow rate difference is not significantly different in the direction of the pressure outlet (Outlet 1) right above the classifier wheel with the fastest flow rate. Because the disc and hammer attachment technology is adhesive, the attachment point may deform when the temperature of the hammer rises. Therefore, it is considered necessary to develop high-performance adhesives and other adhesive technologies.

• 한국산학기술학회논문지
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• 제22권3호
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• pp.587-596
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• 2021

해군 함정에는 특수목적을 수행하기 위해 구성되어있는 시스템이 있다. 그 중에는 지휘무장통제체계(CFCS : Command and Fire Control System, 이하 CFCS)가 존재하며 이를 운용하기 위해 요구사항에 맞는 장비가 개발된다. 특히 이러한 장비들 중 일부는 함정의 발전기 문제나 기타 예기치 못한 상황에서 정전이 발생하더라도, 운용 지속성 및 중요한 자료를 백업할 수 있도록 무정전전원공급장치 (UPS : Uninterruptible Power System, 이하 UPS)를 적용해야한다. 만약 이를 충족하지 못할 경우 전력손실로 이어진다. 그러므로, 우리는 안정적인 UPS가 적용될 수 있도록 방안을 강구해야한다. 안정적인 UPS를 설계하기 위해 배터리와 배터리관리시스템 (BMS : Battery Management System, 이하 BMS)은 중요한 요소가 된다. 만약 이러한 배터리와 BMS가 불안정하게 되면 전원문제가 발생할 경우 중요한 전술 정보가 손실되거나 전투체계 수행업무를 정상적으로 할 수 없게 되므로 큰 전력 공백이 발생한다. 즉, 본 시스템의 안전성 확보가 필수적이다. 따라서, 본 논문에서는 CFCS에 적합한 UPS 개선을 위해 배터리 비교분석, 주요회로 누설전류 분석, 내환경성 시험을 토대로 개선된 시스템을 구현 및 검증하였다.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2007년도 추계학술대회논문집
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• pp.560-564
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• 2007

In order to reduce the level of recoil force, new recoil technology must be employed. The present study discusses a soft-recoil mechanism that can reduce dramatically the recoil force. The dynamics of the soft-recoil system with hydraulic dampers are described and simulated. The results of the simulation show that FOOB system can reduce the recoil force and the recoil stroke compared to conventional systems. However, the FOOB system is not able to perform well when the fault modes happen. Hence, this study uses the MR damper to achieving FOOB under fault modes.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2008년도 춘계학술대회논문집
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• pp.255-259
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• 2008

A soft-recoil system, which is a new technology, can dramatically reduce a recoil force. Due to the inaccurate explosion, various fault modes may happen. These fault modes can cause the serious damage of the recoil system and must be suppressed to avoid them. In the present study, the fault mode control method of the soft-recoil system is investigated. A hydraulic damper is working under normal mode and a MR damper is additionally working when the fault modes happen. In the design of the fault mode controller, the detection method of the fault mode is important as well as its suppression. The results of the simulation show that the soft-recoil system performs when the fault modes happen.

• 한국화재소방학회논문지
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• 제30권3호
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• pp.94-103
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• 2016

이 논문에서는 1년 전에 구입하여 8,500 km를 주행한 차량에서 발생한 화재사례를 분석하였다. 이 차량은 차량이 적색교통신호로 멈추었다가 파란불로 바뀌어 출발할 때 옆 차량이 경음기를 울려서 차량을 세워 확인해보니 엔진 쪽에 불이 붙어 있었다. 이 차량 화재는 배터리 + 단자에 삽입하여 나사로 조이는 고리의 전기적인 스파크로 인해 발생하였을 가능성이 높은 것으로 분석하였다. 그리고 그 고리의 전기적인 스파크는 제조결함으로 인해 발생한 것이므로 화재발생책임은 소유자나 운전자와 관련이 없이 제조자에게 있는 것으로 분석하였다. 이 차량화재의 화재발생책임과 관련하여 법원에서 제조자의 제조결함을 인정하였다.

• 전기학회논문지
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• 제67권12호
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• pp.1619-1625
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• 2018

Portable electronic devices secondary batteries can cause fire and explosion due to micro-current change in addition to the situation of short-circuit inrush current, safety can not be secured with a general operation limited current fuse. Therefore, in secondary battery, it is necessary for the protector to satisfy both the limit current type operation in the open-short-circuit inrush current and the current detection operation characteristic in the micro current change situation and for this operation, a fuse for the current detection type secondary battery protection circuit can be applied. The purpose of this study is to design a protection device that operates stably in the hazardous situation of small capacity secondary battery for portable electronic devices through the design of low melting fuse elements alloy of sensing type fuse and secures stability in abnormal current state. As a result of the experiment, I-T and V-T operation characteristics are satisfied in a the design of the alloy of the current sensing type self-contained low melting point fuse and the resistance of the heating resistor. It is confirmed that it can prevent accidents of short circuit over-current and micro current change of secondary battery.

• 한국전기전자재료학회논문지
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• 제36권1호
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• pp.42-48
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• 2023

Abstract: In this study, an induction heating system using resonance is developed to remove remaining moisture and contaminations which could be generated during fabricating secondary batteries. This system is composed of power supply and induction coil. Power supply needs an oscillator, zero crossing detection, frequency tracking function, and induction coil needs a dummy coil to obtain a uniform temperature distribution. It is very important to obtain a uniform heating temperature distribution of battery cell case in the induction heating system before pouring electrolyte into battery cell. Experimental results show a temperature distribution deviation of below 1℃ in the external position of battery cell cases. As well, the temperature of battery cell itself shows distribution of 40℃±3℃.

• 한국안전학회지
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• 제33권1호
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• pp.22-27
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• 2018

Many electronic devices are powered by various rechargeable batteries such as lithium-ion recently, and occasionally the batteries undergo thermal runaway and cause fire, explosion, and other hazards. If a battery fire should occur in an electronic device of vehicle and aircraft cabin, it is important to quickly extinguish the fire and cool the batteries to minimize safety risks. Attempts to minimize these risks have been carried out by many researchers but the results have been still unsatisfied. Because most rechargeable batteries are operated on the ion state during charge and discharge of electricity and the combustion of ion state has big difference with normal combustion. Here we focused on the effect of ions including an electron during combustion process. The effects of an ionized fuel on the flame stability and the combustion products were experimentally investigated in the propane jet diffusion flames. The burner used in this experiment consisted of 7.5 mm diameter tube for fuel and the propane was ionized with th ionizer (SUNJE, SPN-11). The results show that toe overall flame stability and shape such as flame length has no significant difference even in the higher ion concentration. However the fuel ionization affects to the pollutant emissions such as NOx and soot. NOx and CO emissions measured in post flame region decreased by fuel ionization, especially high fuel velocity, i.e. high ion density. TGA analysis and morphology of soot by TEM indicates that the fuel ionization makes soot to be matured.

• 한국안전학회지
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• 제39권2호
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• pp.38-43
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• 2024

Recently, with the expanding market for electronic devices and electric vehicles, secondary battery usage has been on the rise. Lithium-ion batteries are particularly popular due to their fast charging times and lightweight nature compared to other types of batteries. A secondary battery consists of four components: anode, cathode, electrolyte, and separator. Generally, the positive and negative electrode materials of secondary batteries are composed of an active material, a binder, and a conductive material. Acetylene Black (AB) is utilized to enhance conductivity between active material particles or metal dust collectors, preventing the binder from acting as an insulator. However, when recycling waste batteries that have been subject to high usage, there is a risk of fire and explosion accidents, as accurately identifying the characteristics of Acetylene Black dust proves to be challenging. In this study, the lower explosion limit for Acetylene Black dust with an average particle size of 0.042 ㎛ was determined to be 153.64 mg/L using a Hartmann-type dust explosion device. Notably, the dust did not explode at values below 168 mg, rendering the lower explosion limit calculation unfeasible. Analysis of explosion delay times with varying electrode gaps revealed the shortest delay time at 3 mm, with a noticeable increase in delay times for gaps of 4 mm or greater. The findings offer fundamental data for fire and explosion prevention measures in Acetylene Black waste recycling processes via a predictive model for lower explosion limits and ignition delay time.

• 전력전자학회논문지
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• 제25권3호
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• pp.219-226
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• 2020

Given the change in the energy market, large energy storage systems (ESS) is rapidly entering the market. In this rapid spread, fire accidents are becoming an issue. This study attempts to approach the fire from the system point of view to analyze the problems caused by bonding from different perspectives. Moreover, to conduct this study, the fabrication of real objects is dangerous, which needs to be verified through simulation. In this study, we approach the cause of fire that occurs in large-capacity ESS from the system perspective. We focus on determining the effects of cell balancing performed on the BMS after charging. Thus, we analyze the cell balancing behavior and the linkage risks to the various stacks. The study also explores why no fire occurs during 70% operation.