• Title/Summary/Keyword: Batch process

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Deviation - Propagation Models for Automating HAZOP Analysis of Batch Processes (회분식 공정의 HAZOP 분석 자동화를 위한 이탈전파 모델)

  • Ok You-Young;Hou Bo-Kyeng;Hwang Kyu-Suk
    • Journal of the Korean Institute of Gas
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    • v.3 no.2 s.7
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    • pp.34-42
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    • 1999
  • The discrete variables such as time and sequence must be considered for automating HAZOP analysis of batch processes in contrast with continuous processes. Because these variables can not be explained by the method used in the HAZOP analysis of continuous processes, we have developed the methodology for HAZOP analysis of batch processes on the basis of the relation between discrete variables and continuous ones. In this study, we have discussed the performance of the methodology on a Latex batch process to evaluate its effectiveness.

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Optimization of Producing Liquid Fuel from Photosynthetic Algal Growth

  • Pak, Jin-Hong;Lee, Shin-Young
    • Journal of Microbiology and Biotechnology
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    • v.1 no.2
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    • pp.111-115
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    • 1991
  • The green alga, Dunaliella salina under fed-batch cultivation produced 51.12 mg of hydrocarbon per liter with maintaining 0.313 (g dry wt/l). About 20% of hydrocarbon production yield based on dry biomass was obtained from both batch and fed-batch processes. Optimum culture conditions of light intensity, pH and salt concentration were obtained as 0.0080 (kJ/$cm^2$/h), 8.0 and 1.4 (g of NaCl/l), respectively by response surface analysis. The production of hydrocarbons in D. salina was closely correlated to cell growth. Fed-batch cultivation produced more hydrocarbons and maintained better cell growth than a batch process.

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Control of a batch reactor using relay feedback (Relay Feedback을 이용한 회분식 반응기제어)

  • 이용수;이대욱;이광순
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10a
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    • pp.749-753
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    • 1993
  • It is very difficult to control batch reactor with conventional linear controller due to its severe nonlinearity. To control the nonlinearity of batch reactor, we applied with relay feedback method and SOAS. The SOAS can be designed to work quite well, but it requires engineering effect and some knowledge about the process in order to get a satisfactory performance of the closed loop system For the applications to more reliable, further studies on robustness in various situations and process noises and would be required.

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Implementation of Nonparametric Statistics in the Non-Normal Process (비정규 공정에서 비모수 통계의 적용)

  • Choe, Seong-Un
    • Proceedings of the Safety Management and Science Conference
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    • 2012.04a
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    • pp.573-577
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    • 2012
  • Based on latest research, the parametric quality statistics cannot be used in non-normal process with demand pattern of many-variety and small-volume, since it involves extremely small sample size. The research proposes nonparametric quality statistics according to the number of lot or batch in the non-normal process. Additionally, the nonparametric Process Capability Index (PCI) is used with 14 identified non-normal distributions.

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The Effect of Gas Absorption Induced a Change of Glass Transition Temperature in Microcellular Foamed Plastics (초미세 발포 플라스틱의 유리전이온도를 변화시키는 가스 용해량의 영향)

  • Hwang, Yun-Dong;Cha, Seong-Un
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.5
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    • pp.816-822
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    • 2001
  • The thermoforming process is widely used in the plastics industry to produce articles for the packaging, automotive, domestic construction and leisure industries. The microcellular foaming process appeared at M.I.T. in 1980s to save a quantity of polymer materials and increase their mechanical properties. The glass transition temperature of polymer materials is one of many important process variables in appling the microcellular foaming process to the conventional thermoforming process. The goal of this research is to evaluate the relation between gas absorption and glass transition temperature in batch process using microcellular foaming process. The weight gain ratio of polymer materials has a conception of gas absorption. Polymers such as acrylonitrile-butadiene-styrene(ABS), polystyrene(PS) have been used in this experiment. According to conventional Chows model and Cha-Yoon model, it was estimated with real experimental result to predict a change of glass transition temperature as a function of the weight gain ratio of polymer materials in batch process to gain microcellular foamed plastic products.

FAULT DETECTION, MONITORING AND DIAGNOSIS OF SEQUENCING BATCH REACTOR FOR INTEGRATED WASTEWATER TREATMENT MANAGEMENT SYSTEM

  • Yoo, Chang-Kyoo;Vanrolleghem, Peter A.;Lee, In-Beum
    • Environmental Engineering Research
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    • v.11 no.2
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    • pp.63-76
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    • 2006
  • Multivariate analysis and batch monitoring on a pilot-scale sequencing batch reactor (SBR) are described for integrated wastewater treatment management system, where a batchwise multiway independent component analysis method (MICA) are used to extract meaningful hidden information from non-Gaussian wastewater treatment data. Three-way batch data of SBR are unfolded batch-wisely, and then a non-Gaussian multivariate monitoring method is used to capture the non-Gaussian characteristics of normal batches in biological wastewater treatment plant. It is successfully applied to an 80L SBR for biological wastewater treatment, which is characterized by a variety of error sources with non-Gaussian characteristics. The batchwise multivariate monitoring results of a pilot-scale SBR for integrated wastewater treatment management system showed more powerful monitoring performance on a WWTP application than the conventional method since it can extract non-Gaussian source signals which are independent and cross-correlation of variables.

Respirometry for the Assessment of Organics Biodegradability in Municipal Wastewater: II. Active Biomass and NUR (호흡률법에 의한 하수의 생분해 특성 평가: II. 활성미생물 및 NUR)

  • Kim, Dong Han;Kim, Gyu Dong;Chung, Tai Hak
    • Journal of Korean Society of Water and Wastewater
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    • v.18 no.2
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    • pp.113-120
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    • 2004
  • The biodegradability of organics has become essential for the design and modeling of a biological nutrient removal process. Respirometry for the batch test just with wastewater has been conducted to estimate active biomass and readily biodegradable organics in municipal wastewater simultaneously. Municipal wastewater contains significant active biomass, which is estimated about 17% of COD. Compared to the batch test seeded with sludge, the batch test just with wastewater represents a little higher readily biodegradable organics. This might be due to the different environment of the logarithmic growth of active biomass. The nitrate uptake rate test has been also performed for the estimation of the readily biodegradable organics. The nitrate uptake rate test results in a little higher readily biodegradable organics compared to the batch test seeded with sludge and similar organics compared to the batch test just with wastewater. This might be caused by the different sludge of a sequencing batch reactor process. Taking the result of the previous research into account, the readily biodegradable, slowly biodegradable, active biomass, soluble inert, and particulate inert organics are estimated about 11%, 49%, 17%, 11%, and 12% of COD, respectively.

Optimal Designofa Process-Inventory Network Under Infrequent Shutdowns (간헐적인 운전시간 손실하에 공정-저장조 망구조의 최적설계)

  • Yi, Gyeongbeom
    • Journal of Institute of Control, Robotics and Systems
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    • v.19 no.6
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    • pp.563-568
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    • 2013
  • The purpose of this study is to find the analytic solution for determining the optimal capacity (lot-size) of a batch-storage network to meet the finished product demand under infrequent shutdowns. Batch processes are bound to experience random but infrequent operating time losses. Two common remedies for these failures are duplicating another process or increasing the process and storage capacity, both of which are very costly in modern manufacturing systems. An optimization model minimizing the total cost composed of setup and inventory holding costs as well as the capital costs of constructing processes and storage units is pursued with the framework of a batch-storage network of which flows are susceptible to infrequent shutdowns. The superstructure of the plant consists of a network of serially and/or parallel interlinked batch processes and storage units. The processes transform a set of feedstock materials into another set of products with constant conversion factors.A novel production and inventory analysis method, the PSW (Periodic Square Wave) model, is applied. The advantage of the PSW model stems from the fact it provides a set of simple analytic solutions in spite of a realistic description of the material flow between processes and storage units. The resulting simple analytic solution can greatly enhance a proper and quick investment decision at the early plant design stagewhen confronted with diverse economic situations.

Development of a Unit Module for the Process of Large Scale Dialysis for Silk fibroin (실크 피브로인의 대규모 투석 공정의 단위 모듈의 개발)

  • Kim, Dong-Woo;Ha, Sung-Jin;Lim, Gun-Bin;Hur, Won
    • Journal of Industrial Technology
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    • v.21 no.B
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    • pp.27-30
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    • 2001
  • For the development of a large-scale dialysis process for silk fibroin solution, a batch and continuous dialysis chamber was designed and built, which are to be used as a unit module for the process. A series of dialysis experiments were carried out to estimate the kinetic parameters for dialysis using the solutions of salt-solubilized silk fibroin. The solution was dialyzed by distilled water either batch-wise or continuously. Dialysis kinetics was monitored by measuring refractometery at high salt concentration and conductivity at lower salt concentration. The apparent dialysis coefficients were $5.4g/m^2-hr$ and $1.8g/m^2-hr$, for well mixed batch and continuous dialysis, respectively. The alteration of molecular weight distribution of dialyzed silk fibroin solution was monitored.

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