• Metals and materials international
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• 제24권6호
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• pp.1333-1345
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• 2018

The effect of manganese sulfide (MnS) inclusions on the machinability of free-cutting steel is based on their morphology, size and distribution. Furthermore, the plasticity of MnS is high during the hot working caused different characterization of MnS. In this study, the deformation behavior of MnS in 1215MS steel after a thermomechanical process was investigated at 1323 K. The microstructures of MnS inclusions were characterized by optical microscopy, scanning electron microscopy, energy-dispersive spectrometry, and electron backscattering diffraction (EBSD). As the thickness reduction of the inclusions increased from 10 to 70%, their average aspect ratio increased from 1.20 to 2.39. In addition, the deformability of MnS inclusions was lower than that of the matrix. The possible slip systems of A, B, C, and D plane traces were (${\bar{1}}0{\bar{1}}$)[${\bar{1}}01$], ($10{\bar{1}}$)[101], (011)[$01{\bar{1}}$], and (110)[$1{\bar{1}}0$]. Furthermore, the EBSD measurements suggested that slip planes in MnS inclusions occur on {110} planes.

• 한국산학기술학회논문지
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• 제11권2호
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• pp.443-448
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• 2010

기능이 극대화된 초소형 전자기기를 제조하기 위해 사용되는 적층형 소자들 중, 적층 세라믹 콘덴서(MLCC: Multi Layer Ceramic Capacitor)는 휴대전화, 노트북 등에 전자회로의 평활, 안정화, 노이즈 제거, 커플링 등 다양한 용도로 사용되고 있다. 적층형 세라믹 콘덴서는 생산과정에서 압축소결된 미세 다층구조의 적층형 소자 바(bar)를 하나 하나의 칩으로 절단하여야 한다. 현재 적용되고 있는 cutting, dicing 등의 방법을 대신하여 수율의 향상을 도모하기 위해 진동절삭법을 적용하여 그 특성을 조사하였다. 유연 힌지구조를 이용한 진동 절단 구조를 설계하고 해석하여 적층형 세라믹 콘덴서의 절단에 알맞은 진동절단기구를 제안한다. 또한, 설계결과를 바탕으로 제작된 진동절단 기구의 절단가공 특성을 조사하여 기존 절단법과의 성능비교를 통해 힌지 구조를 이용한 진동 절단의 타당성을 검증하였다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 춘계학술대회 논문집
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• pp.1491-1494
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• 2003

A specific experimental method, the Split Hopkinson Pressure Bar (SHPB) technique has been widely used to determine the dynamic material properties under the impact compressive loading conditions with strain-rate of the order of 103/s∼104/s. This type of test procedure has been used to examine the dynamic response of materials in various modes of testing. In this paper, dynamic deformation behaviors of rubber materials widely used for the isolation of vibration from varying structures under dynamic loading are determined using a Split Hopkinson Pressure Bar technique.

• 한국기계가공학회지
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• 제21권4호
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• pp.23-30
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• 2022

Small-scale production is increasing, and the manufacturing industry is gradually changing into a smart manufacturing industry. Therefore, research on securing optimal cutting conditions for factors affecting machining precision during cutting is very important. Therefore, the purpose of this study is to After machining the inner diameter hole of SCM415 steel with a cermet tool on a CNC automatic lathe, the surface roughness, dimensional accuracy, and dimensional straightness are measured according to the feed rate to analyze the machining characteristics and suggest optimal cutting conditions. The test material was cut using a cermet tool for secondary cutting after a round bar with a diameter of 20 mm was mounted on a CNC automatic lathe. The cutting length was fixed at 0.5 mm, and the cutting speed was fixed at 3200 rpm. When the feed rate was changed to 0.05, 0.1, and 0.15 mm/rev, the respective surface roughness during the 15th test was measured. Consequently, The lower the feed rate, the better is the surface roughness. In addition, the optimum cutting conditions for SCM415 steel were observed to be the most ideal cutting conditions than the condition of 0.05 mm/rev at a cutting speed of 3,200 rpm and a feed rate of 0.1 mm/rev.

• 대한안전경영과학회지
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• 제10권2호
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• pp.95-103
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• 2008

The package loading process of the lumbering industry is an operation that after a pair of workers bind three or six lumbers into one unit and cut both ends of the lumbers, transports the weight cargo of 30-50kg by one meter, pack and load at a height of 1.2 meters. This package loading process causes lots of noise and wood dust when workers carry out the heavy work as the above. Therefore we developed the monolithic both ends cutting package loading equipment in order to prevent from getting musculoskeletal disease. An loading bar working system of this equipment is improved from pneumatic pressure system to oil pressure system, furnished the newly designed flow dividers, and developed the new system that a both end array is loaded identically. Also we developed the safety equipment of loading bar in order to prevent workers mistake and overload from malfunction during the package loading process. The main cause of job evasion on working place could be solved by preventing the musculoskeletal disease and improving the working environments.

• 대한안전경영과학회:학술대회논문집
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• 대한안전경영과학회 2008년도 춘계학술대회
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• pp.135-147
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• 2008

The package loading process of the lumbering industry is an operation that after a pair of workers bind three or six lumbers into one unit and cut both ends of the lumbers, transports the weight cargo of 30-50kg by one meter, pack and load at a height of 1.2 meters. This package loading process causes lots of noise and wood dust when workers carry out the heavy work as the above. Therefore we developed the monolithic both ends cutting package loading equipment in order to prevent from getting musculoskeletal disease. An loading bar working system of this equipment is improved from pneumatic pressure system to oil pressure system, furnished the newly designed flow dividers, and developed the new system that a both end array is loaded identically. Also we developed the safety equipment of loading bar in order to prevent workers mistake and overload from malfunction during the package loading process. The main cause of job evasion on working place could be solved by preventing the musculoskeletal disease and improving the working environments.

• 한국정밀공학회지
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• 제27권8호
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• pp.62-69
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• 2010

Internal lathe machining with a boring bar is weak with respect to vibration because the bar is long and slender. Therefore, it is important to study the dynamic characteristics of a boring bar. The purpose of this study was to identify the effects of overhang and cutting conditions on the dynamic response characteristics of a boring bar. For an efficient experiment, an $L_g(3^3)$ orthogonal array was applied and the results were quantitatively analyzed by ANOVA. Overhang, feed per revolution, and depth of cut were selected as independent variables. Meanwhile, dynamic stiffness, damping ratio, damping coefficient, and acceleration were chosen as dependent variables. The vibration signal was obtained from an accelerometer attached to the boring bar, followed by visualization by a signal analyzer. The effect of overhang was found to have a significant effect on the dynamic stiffness, damping ratio, and damping coefficient, but the other variables did not. As the length of the overhang increased, the dynamic stiffness decreased and the damping ratio increased. In addition, the damping coefficient increased until the length of the overhang was 4D (where D is the shank diameter), after which it remained constant. The acceleration decreased until the overhang length was 4D, and then increased sharply when the overhang was increased further. From these results, the behavioral trend of the damping characteristics changed when its overhang length was 4D. Consequently, there is a critical point that the dynamic characteristics of boring bar change.

• 토지주택연구
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• 제8권4호
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• pp.257-266
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• 2017

LH has been using ultra high strength reinforcing bars (SD500 and SD600), since 2011. Such a change requires an adjustment of the old extra rates of bar splice to reflect use of ultra high strength reinforcing bars, as these rates had been set based on SD400 bars. It is particularly difficult to calculate precisely rebar lap-splice locations for large areas, such as those in apartment buildings. This research aims to adjust the extra rates of bar splice to reflect a reasonable rate; the rebar lap-splice length is not an exact estimation, but instead, an extra rates of bar splice is set and the rebar lap-splice length is increased by 2% (D 10) - 7% (025) depending on the bar size. The subjects of this study are LH apartments undergoing frame construction. We studied the quantity estimations from the design drawings, and analyzed the settlement quantities of construction field. The results of the study revealed that, when each of the quantities are analyzed, consider adjusting the extra rates of bar splice of some rebar to 1% - 3.5%. This was caused by an overuse of reinforcing bars in onsite construction and the use of supporting bars that have not been reflected in the documents, among other reasons. Based on the results of our study, an improvement plan for the current extra rates of bar splice seems to be necessary, cutting or raising the rate depending on the analysis of the data. Through this study, we expect to contribute to the calculation of reasonable construction costs, improvements in the quality of rebar work, and improvements in the capacity of design techniques for apartment buildings.

• 한국방재학회 논문집
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• 제2권4호
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• pp.131-141
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• 2002

지하주차장을 PC화할 때 각각의 부재 접합상태에 따라 설계방법 및 시공방법에 많은 차이가 발생하게 된다. 특히 PC 벽체를 상호 연결하기 위한 접합부에서 수평철근을 겹침이음 방법에 의해 접합하는 경우, 수평철근의 이음길이를 충분히 확보하여야 하기 때문에 시공성이 저하되는 문제점이 있다. 따라서, PC 벽체 수평철근의 돌출길이를 최소화하기 위하여 철근 비부착 기법 및 철근 절단 기법을 적용하는 것을 본 연구의 목적으로 하고 있다. 즉, 철근 콘크리트 부재에서의 위험단면의 위치는 일반적으로 부재의 단부가 되고, 철근의 정착길이는 이 위험단면으로부터의 길이가 된다. 그런데 위험단면의 위치를 비부착 철근 공법 및 철근 절단 공법을 사용하여 부재 안쪽으로 이동함으로서, 수평철근의 정착길이를 최소화시킬 수 있다. 본 연구에서는 철근 비부착 기법 및 철근 절단 기법의 적용 가능성을 파악하기 위해 5개의 실험체를 실물크기로 제작하여 실험적 연구를 실시하고, 절단 철근 및 비부착 철근이 시험체의 거동에 미치는 영향을 비교 및 분석한 결과, 위험단면의 이동을 위하여 철근 비부착 기법 및 철근 절단 기법의 사용이 가능한 것으로 판단된다.

• 한국건설관리학회논문집
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• 제13권1호
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• pp.118-128
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• 2012

1980년대 이후 국내 아파트에서 적용되어온 벽식구조는 리모델링 시 많은 문제점을 유발시켜 정부에서는 법적 인센티브를 제공하며 무량판 및 라멘구조를 장려하고 있다. 이에 따라 기존의 골조의 문제점을 개선한 친환경 라멘조인 그린 프레임이 개발되어 구조적 안전성 뿐 아니라 시공성, 친환경성에 대한 검증이 이루어졌다. 그린프레임의 경우 설계단계에서 작성된 프리캐스트 콘크리트(Precast Concrete; PC) 부재 정보를 이용하여 물량 산출 및 철근 가공도(bar bending schedule) 등을 자동으로 작성하면 인력저감 뿐 아니라 철근 손율(loss)을 줄이는 철근조합을 용이하게 수행할 수 있다. 따라서 본 연구는 합성 PC부재에 의해 설계된 그린 프레임의 철근물량 산출 자동화 알고리즘을 개발하는 것을 목적으로 한다. 철근물량 산출자동화 알고리즘은 구조 설계정보, 시방정보, 합성PC의 철골정보 등을 이용하여 작성한 후 사례현장 적용을 통하여 개발된 알고리즘의 효용성을 증명한다. 개발된 알고리즘에 의해 저장된 정보는 철근가공조립도, 철근 재단 리스트(bar cutting list)작성 자동화 뿐 아니라 철근 손율을 최소화 할 수 있는 최적조합과 주문물량 산출 자동화에도 활용될 것이다. 또한 공사관리인력 저감 뿐 아니라 철근 손율 최소화 관리에 따른 공사 원가절감의 효과를 기대할 수 있다.