• 한국윤활학회:학술대회논문집
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• 한국윤활학회 1999년도 제30회 추계학술대회
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• pp.167-173
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• 1999

This paper suggests a method to design the deep groove ball bearing for high-load capacity by using a genetic algorithm. The design problem of ball bearings is a typical discrete/continuous optimization problem because the deep groove ball bearing has discrete variables, such as ball size and number of balls. Thus, a genetic algorithm is employed to find the optimum values from a set of discrete design variables. The ranking process is proposed to effectively deal with the constraints in genetic algorithm. Results obtained fer several 63 series deep groove ball bearings demonstrated the effectiveness of the proposed design methodology by showing that the average basic dynamic capacities of optimally designed bearings increase about 9~34% compared with the standard ones.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2003년도 춘계학술대회논문집
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• pp.585-591
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• 2003

It has been widely known that geometrical or form errors of ball bearings such as ball size error, ball waviness, inner and outer race waviness due to inherent manufacturing imperfection are one of the major sources of uncontrollable non-repeatable run-out (NRRO) vibration in HDD spindle motor. NRRO in HDD is also known to be the primary cause of limiting the storage capacity of HDD. In this paper, We performed vibration analysis for NRRO a ball bearing being used in 3.5" HDD spindle motor. To theoretically estimate NRRO considering the geometrical errors of ball bearing components, a simple three degrees of freedom model was proposed and then vibration analysis for axial and radial NRRO was conducted utilizing the measured geometric imperfection of a bearing with both the waviness magnitude and phase taken into account. Effects of bearing preload and clearance on NRRO was also investigated as an effort to predict their optimum values minimizing bearing NRRO.

• 한국분말재료학회지
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• 제17권3호
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• pp.242-250
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• 2010

In this research, the optimal manufacturing conditions of fine Si powders from Si scrap were investigated as a function of different initial powder size using the high-energy ball milling equipment, which produces the fine powder by means of an ultra high-energy within a short duration. The morphological change of the powders according to the milling time was observed by Scanning electron microscopy (SEM). With the increasing milling time, the size of Si powder was decreased. In addition, more energy and stress for milling were required with the decreasing initial powder size. The refinement of Si scrap was rapidly carried out at 10min ball milling time. However, the refined powder started to agglomerate at 30 min milling time, while the powder size became uniform at 60 min milling time.

• 공업화학
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• 제22권2호
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• pp.133-137
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• 2011

본 연구에서는 다양한 용도로 사용되는 일라이트의 분산성 및 분산안정성을 향상시키고자, 습식 볼밀 분쇄법을 이용하여 일라이트의 입도를 저감하였다. 분쇄 시간에 따른 일라이트의 입도와 입도분포 및 분산특성의 변화를 고찰하였으며, 또한 여러 가지 pH조건에서 두 시간 동안 습식 볼밀 분쇄 처리하여 얻은 일라이트 분산용액의 분산성 및 분산안정성을 평가하였다. 일라이트의 입도분석 결과 분쇄시간의 증가에 따라 입자의 크기가 현저히 감소하였으며, 2 h의 분쇄시간을 기점으로 입도저감의 효과가 저하됨을 확인하였다. 또한, 입도분포분석 결과 분쇄시간의 증가에 따라 입자가 균일해지는 것을 확인하였다. X-선 회절분석 결과 분쇄에 의한 결정구조의 변화는 나타나지 않았으나 입도저감 또는 박리현상으로 인하여 특성 피크의 강도가 입도저감 시간의 증가에 따라 약해지는 것을 확인하였다. Zeta potential 분석 결과, 분쇄시간이 증가함에 따라서 분산성이 높아지는 것을 확인하였다. 분산 안정성 측정 결과 pH 2에서 분쇄처리한 일라이트의 분산안정성이 가장 낮았고 pH가 증가함에 따라서 표면 이온화도의 증가로 분산성 및 분산안정성이 향상되는 것을 확인하였다. 이러한 결과로부터 일라이트는 습식 볼밀 분쇄처리 시간을 증가시킬수록 입자 크기가 감소하고 표면 에너지 증가 및 입자간의 반발력 상승으로 분산성 및 분산안정성이 향상되는 것을 확인할 수 있었다.

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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• pp.211-212
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• 2002

Friction and wear of pressureless sintered Ti(C,N)-WC ceramics were studied using a ball-on-reciprocating flat apparatus in open air. The silicon nitride ball and the cemented carbide (WC-Co) ball were used against the Ti(C,N)-WC plate samples. The friction coefficients of the Ti(C,N)-WC samples against the silicon nitride ball and the cemented carbide ball were about 0.57 and 0.3, respectively. The wear coefficient of the sample without WC addition was 5 times as large as that of the sample with 10 mole % WC addition when tested against the silicon nitride ball under 98 N. The higher wear coefficient of Ti(C,N)-0WC was explained in part by larger grain size. Wear occurred mainly by grain dislodgment after intergranular cracking mainly caused by the accumulated stress within the grains.

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 1998년도 제27회 춘계학술대회
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• pp.173-179
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• 1998

The processing conditions for the synthesis of platelet WS$_2$ lubricant powder through the solid-gas reaction were optimized. The tungsten and sulfur powders were sealed in a vacuum of 10$^{-6}$ torr, prior to heat-treating at 850$\circ$C for 8 days. The react~on product showed the well-developed platelet WS$_2$ powder with an average size of 3.8 $\mu$m. The synthesized WS$_2$ powder was coated on the commercial deep grooved ball bearing (No. 6203) to examine the effects of WS$_2$ coating layer on the noise and endurance of the ball bearing. The level of noise obtained from WS$_2$ coated-ball bearing was higher (56 dB) than the value occurred in the case of greece (37 dB). The life-time of the ball-bearing assembled after coating WS$_2$ powder increased 50 times compared to the non-coated bali-bearing.

• 한국분말야금학회:학술대회논문집
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• 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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• pp.1298-1299
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• 2006

In the present work, the influence of the ball-milling time, milling atmosphere and weight ratio of ball to powder on characteristics of $WO_3-CuO$ was studied. Results show that, the grain sizes of the $WO_3$ and CuO in the ball-milled powder mixture were significantly decreased with increasing the milling time. Those of each oxide ball-milled in Argon and Hexane atmosphere for 30 and 20 hour were about 98 and 84 nm, respectively. After milling of 20 hour in Hexane as PCA, the powder had a homogeneously mixed structure and the average size of $WO_3-CuO$ powders was determined to about 230nm.

• 한국연소학회:학술대회논문집
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• 한국연소학회 2013년도 제46회 KOSCO SYMPOSIUM 초록집
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• pp.13-14
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• 2013

The aim of this study is to investigate the parametric characteristics on regenerative system with oxy-fuel combustion by experiment. Regenerative system with a pair of oxygen burners and regenerators is used for evaluating regenerator characteristics according to design parameters such as ball (regenerator medium) size, regenerator weight, and bypass of exhaust gas. The temperature profiles with time are varied by ball size and regenerator weight. The bypass of exhaust gas shows that the heat recovery ratio increases while the regenerating temperature efficiency slightly decreases.

• 한국세라믹학회지
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• 제45권9호
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• pp.507-511
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• 2008

A "C-sphere" specimen geometry was used to determine the failure strength distributions of a commercially-available bearing-grade silicon nitride ($Si_3N_4$) with ball diameters of 12.7 and 25.4 mm. Strengths for both diameters were determined using the combination of failure load, C-sphere geometry, and finite element analysis and fitted using two-parameter Weibull distributions. Effective areas of both diameters were estimated as a function of Weibull modulus and used to explore whether the strength distributions predictably scaled between each size. They did not. That statistical observation suggested that the same flaw type did not limit the strength of both ball diameters indicating a lack of material homogeneity between the two sizes. Optical fractography confirmed that. It showed there were two distinct strength-limiting flaw types common to both ball diameters, that one flaw type was always associated with lower strength specimens, and that a significantly higher fraction of the 25.4-mm-diameter C-sphere specimens failed from it. Predictable strength-size-scaling would therefore not result as a consequence of this because these flaw types were not homogenously distributed and sampled in both C-sphere geometries.

• 한국입자에어로졸학회지
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• 제11권1호
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• pp.9-19
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• 2015

This study investigated the effects of ball mill operation condition on the morphology of raw powders in the dry-type milling process using three types of ball mills traditional ball mill, stirred ball mill and planetary ball mill. Furthermore, since spherical powders offer the best combination of high hardness and high density, the optimum milling condition to produce sphere-shaped powders was studied. The applied rotation speed ranged from 200rpm (low rotation speed) to 700rpm (high rotation speed). The used ball size ranged from 1mm to 5mm. The metal powder morphology was studied using SEM, XRD and PSA. The aimed spherical powders could be obtained under the optimum experimental conditions: traditional ball mill(200rpm, 1mm ball), planetary ball mill (500rpm, 1mm ball) and also planetary ball mill (700rpm, 1 and 3 mm ball). The results show to the development of new material using spherical type copper powder/CNT composites for air-craft and automotive applications.