• 한국재료학회지
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• 제13권9호
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• pp.631-634
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• 2003

To fabricate W-Cu nanocomposite powder, $WO_3$-CuO powder mixture was high-energetically ball-milled and subsequently hydrogen-reduced. The effect of ball-milling on the hydrogen-reduction behavior of$ WO_3$-CuO was investigated with non-isothermal hygrometric analysis during hydrogen-reduction. Increasing the ball-milling time, the reduction peak temperatures of humidity curves were shifted to low temperature. It was considered that the reduction temperature should be decreased because the specific surface area of each oxide considerably increased with increasing the ball-milling time. In case of ball-milling for 0 h, $WO_3$and CuO were independently hydrogen-reduced and W particles were nucleated on the surface of Cu adjacent to W by CVT. However, in case of ball-milling for 50 h, the aggregates of about 200-300 nm were observed. W particles of size below 30-50 nm were homogeneously distributed with Cu in the aggregates.

• 한국분말재료학회지
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• 제3권3호
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• pp.159-166
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• 1996

A series of test were undertaken in order to estabilish the effect of different milling variables on dimension and quality of aluminium flake powder. Milling conditions such as initial powder size, milling container rotation speed, milling time, and ball size were varied to produce aluminium flake powder. Flake powder could then be obtained with size range from 15 $\mu$m to 40 $\mu$m with a maximum specific surface area of 5 $m^{2}$/g by controlling milling conditions. Diameter of milled powders with different milling container rotation speed and ball size were compared with that obtained from theoretical model. The best flake powder was obtained in milling condition of initial powder with average size of 19 $\mu$m, mill container rotation speed of 80 rpm, balls of 9.5 mm diameter, and milling time of 40 hours.

• 한국분말재료학회지
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• 제28권6호
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• pp.462-469
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• 2021

Tin/graphite composites are prepared as anode materials for Li-ion batteries using a dry ball-milling process. The main experimental variables in this work are the ball milling time (0-8 h) and composition ratio (tin:graphite=5:95, 15:85, and 30:70 w/w) of graphite and tin powder. For comparison, a tin/graphite composite is prepared using wet ball milling. The morphology and structure of the different tin/graphite composites are investigated using X-ray diffraction, Raman spectroscopy, energy-dispersive X-ray spectroscopy, and scanning and transmission electron microscopy. The electrochemical properties of the samples are also examined. The optimal dry ball milling time for the uniform mixing of graphite and tin is 6 h in a graphite-30wt.%Sn sample. The electrode prepared from the composite that is dry-ball-milled for 6 h exhibits the best cycle performance (discharge capacity after 50^th cycle: 308 mAh/g and capacity retention: 46%). The discharge capacity after the 50^th cycle is approximately 112 mAh/g, higher than that when the electrode is composed of only graphite (196 mAh/g after 50^th cycle). This result indicates that it is possible to manufacture a tin/graphite composite anode material that can effectively buffer the volume change that occurs during cycling, even using a simple dry ball-milling process.

• 자원리싸이클링
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• 제20권6호
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• pp.37-42
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• 2011

구리관의 절단 공정에서 구리 칩 스크랩이 발생해왔다. 분쇄에 의하여 구리칩 스크랩을 분말화하는 가능성이 연구되었다. 본 연구에서는 로드 밀링, 수평식 볼밀링과 같은 두 가지 타입의 분쇄 방식이 적용되었다. 구리 칩은 로드 밀링에 의하여 분말 형태로 분쇄될 수 없었다. 반면에 36시간 이상 수평식 볼밀링에 의하여 구리칩은 분말로 변화하였다. 수평식 볼밀링에 의한 구리 칩의 분말로 재활용이 가능하였고 48시간 동안 밀링된 원료중 $75{\sim}150{\mu}m$ 범위의 분말은 25.3%이였다.

• 한국세라믹학회지
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• 제23권4호
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• pp.35-40
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• 1986

The production process of a fine size fraction of Korean kaolin by ball milling is studied in this paper by analyzing the size distribution the size distribution of products with the Rosin-rammle formular and the rate process of cumulative size fractions with Alyavdin-Chujyo's formular. The size distribution is found to be divided in three regions a coarser part influenced by feed size an intermediate part where the size distribution shows a clear straight line relationship on Rosin-Rammler chart and the finest part with the ultimate limit of fineness by ball milling. Alyavdin-Chujyo's relationship is found to be valid over a very wide range of milling conditions. For different feed sizes the Alyavdin-Chujyo's relationship gives a group of straight lines with a common intersection point which can be defined as the limiting point of the persistent component region.

• 한국공작기계학회논문집
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• 제12권2호
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• pp.44-52
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• 2003

This research suggests a cutting force model for the ball end milling processes. This model includes the effect of tool run out and tool deflection. In the proposed model, the flutes of ball end mills are considered as series of infinitesimal elements and each cutting edge is assumed to be straight for the analysis of the oblique cutting process, in which the small cutting edge element has been analyzed as an orthogonal cutting process n the plane including the cutting velocity and the chip-flow vector. Therefor, the cutting forces can be calculated through the model using the orthogonal cutting data obtained from the orthogonal cutting test. In order to enhance the performance of the model, the flutes of ball end mill are defined to keep geometric consistency at the peak of the ball part and the junction with the end mill part. The divided infinitesimal cutting edges are regulated to be even lengths. Some experiments show the validity of the developed model in the various cutting coalitions.

• 광물과 암석
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• 제36권2호
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• pp.95-106
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• 2023

석영(SiO₂)은 지각의 암석을 형성하는 주요 광물 중의 하나이다. SiO₂의 원자 구조는 다양한 마찰 과정에서 변화할 수 있다. 비정질화, 수화 및 실리카겔 형성을 수반하는 석영 암석의 마찰 감소는 지진 및 관련 현상에 대한 광물학적 통찰력을 제공한다. 볼 밀링과 회전 전단 실험을 이용하여 상기 현상의 광물학적 기원이 밝혀지고 있다. 본 연구에서는 밀링 과정에서의 다양한 변수를 고려하여 SiO₂의 비정질화를 위한 볼 밀링의 최적 실험 조건을 결정하였다. 높은 밀링 속도에서 볼 밀링 시간이 증가함에 따라 SiO₂의 결정도는 점차 감소하여 비정질화되었다. 밀링 매체의 마모 정도와 SiO₂의 비정질화에 미치는 영향은 서로 다른 밀링 재료(ZrO₂, stainless steel)를 사용하여 분석하였다. 밀링 시간이 증가함에 따라 볼의 마모량이 증가하였다. 또한 볼에서 마모된 스테인리스스틸 입자는 비정질화되는 SiO₂와 상호작용하여 Si-O-Cr을 형성하는 경향이 있다. 이러한 결과는 SiO₂와 같이 비교적 경도가 높은 다양한 물질들의 볼 밀링에 의한 원자 구조의 변화 과정을 이해하고, 다양한 지질학적 마찰 과정을 이해하는 데 도움이 될 것이다.

• 한국분말재료학회지
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• 제27권6호
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• pp.484-489
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• 2020

In this study, acoustic and viscosity data are collected in real time during the ball milling process and analyzed for correlation. After fast Fourier transformation (FFT) of the acoustic data, changes in the signals are observed as a function of the milling time. To analyze this quantitatively, the frequency band is divided into 1 kHz ranges to obtain an integral value. The integrated values in the 2-3 kHz range of the frequency band decrease linearly, confirming that they have a high correlation with changes in viscosity. The experiment is repeated four times to ensure the reproducibility of the data. The results of this study show that it is possible to estimate changes in slurry properties, such as viscosity and particle size, during the ball milling process using an acoustic signal.

• 한국분말재료학회지
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• 제17권2호
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• pp.130-135
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• 2010

Sm-16.7wt%Co alloy powders were prepared by high energy ball milling under the conditions of various milling time and the content of process control agent (PCA), and their microstructure and magnetic properties were investigated to establish optimum processing conditions. The initial powders employed showed irregular shape and had a size ranging from 5 to $110\;{\mu}m$. After milling for 5 h, the shape of powders changed to round shape and their mean powder size was approximately $5\;{\mu}m$, which consisted of the agglomerated nano-sized particles with 15 nm in diameter. The coercivity was reduced with increasing the milling time, whereas the saturation magnetization increased. As the content of PCA increased, the powder size minutely decreased to approximately $7\;{\mu}m$ at the PCA content of 10 wt%. The XRD patterns showed that the main diffraction peaks disappeared apparently after milling, indicating the formation of amorphous structure. The measured values of coercivity were almost unchanged with increasing the content of PCA.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 1999년도 추계학술대회 논문집 - 한국공작기계학회
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• pp.591-596
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• 1999

Due to the development of CNC machining centers and the complexity of machined part geometry, the ball-end milling became the most widely used the cutting process. Generally, the tool runout defined as the eccentricity of a rotating tool set in the holder involved the spindle runout and the problem of tool runout generated to remove the workpiece is a main factor affecting the machining accuracy. In this paper, the relationship of tool runout(zero-to-peak, P-K) and surface shape on the change of cutting conditions is studied and it is proposed the probability of prediction of surface shape from the in-process tool runout measurements with high response displacement sensor in the ball-end milling