• Design & Manufacturing
• /
• v.15 no.2
• /
• pp.63-69
• /
• 2021

Springback is an essential task to be solved in order to make high-precision products in sheet metal forming. In this study, materials with four different elastic regions were used. For the forming analysis, the change of springback caused by the frictional force generated in the flange part during hat shape forming was considered by using the AutoForm analysis program. Factors affecting frictional force were blank holder force, friction coefficient, bead R and bead height. As a result of the forming analysis, the springback increases as the material with a larger elastic region increases. In addition, as the frictional force of the flange part increased, the tensile force in the forming direction increased and the springback decreased. In particular, the blank holder force and friction coefficient had a great effect on springback in mild materials (DC04, Al6016), and the bead effectively affects all materials. Through this study, it was considered that the springback decreased as the material with a smaller elastic region and the tensile force in the forming direction increased.

• Journal of the Korean Society of Manufacturing Technology Engineers
• /
• v.21 no.2
• /
• pp.349-353
• /
• 2012

As the world wind energy market grows rapidly, the productions of wind power generation equipment have recently increased, but manufacturers are not able meet this requirement. Particularly offshore wind energy industry is one of the most popular renewable energy sectors. To generalize welding processes, the welding automation is considered for steel structure manufacturing in offshore wind energy to get high quality and productivity. Welding technology in construction of the wind towers is depended on progress productivity. In addition, the life of wind tower structures should be considered by taking account of the natural weathering and the load it endures. The root passes are typically deposited using Gas Tungsten Arc Welding(GTAW) with a specialized backing gas shield. Not only the validation consists of welders experienced in determining the welding productivity of the baseline welding procedure, but also the standard testing required by the ASME section IX and API1104 codes, toughness testing was performed on the completed field welds. This paper presents the welding characteristics of the root-pass welding of high tensile steel in manufacturing of offshore wind tower. Based on the result from welding experiments, optimal welding conditions were selected after analyzing correlation between welding parameters(peak current, background current and wire feed rate) and back-bead geometry such as back-bead width(mm) and back-bead height performing root-pass welding experiment under various conditions. Furthermore, a response surface approach has been applied to provide an algorithm to predict an optimal welding quality.

• Design & Manufacturing
• /
• v.12 no.2
• /
• pp.34-39
• /
• 2018

The biggest topics in the automobile industry are light weightening and fuel efficiency improvement. There's a lot of research going on. It is focused on light weight materials. Light weight material is seen as the best way to reduce fuel consumption and to solve the problem of environmental pollution and resource depletion. For the light weight materials, new materials such as aluminum, magnesium, and carbon-hardening materials can be found. Research on the joining techniques of dual materials, improvement of material properties by improving the method of manufacture of existing materials, and studies on ultra-high strength steel sheets are expected to take up the most weight in lightweight materials. As the strength of the ultra-high strength steel sheets increases during forming, it is difficult to obtain dimensional precision due to the increase in elastic restoring force compared to mild or high strength steel sheets. Spring back is known to be affected by a number of factors due to poor plastic molding, and can be divided into the effects of the material spraying and the process. The study on the plasticitic variables were studied as plasticitic factors that can be controlled by a part company. Tensile testing of ultra-high strength materials was conducted to derive properties for plasticitic analysis and to analyze spring back with two factors controlling the height of the bead and blank holding force by adding tensile force and controlling the flow rate.

• Journal of the Korean Society of Clothing and Textiles
• /
• v.29 no.8 s.145
• /
• pp.1079-1091
• /
• 2005

The purpose of this study was to point out the unification of the size of swimming headgear by measuring detailed measurement of head ferm and systematizes the head form. A total of 300 male and female Korean adults aged from 18 years old to 35 years old were measured through the direct measurement method. This study attempted to identify the head form of male and female adults using measurement data and the head form was classified through factor analysis and cluster analysis. (1) Based on the fact that this study especially focuses on the size of swimming headgear, factor analysis was performed far both direct measurements with hair and without hair. For the measurements with hair, seven factors were extracted. They were head thickness factor, head width factor, width of side head factor, height of back head factor, length of front head factor, circumference of front head factor, thickness of front head factor and head height factor. They explained the $70.95\%$ of the measurements. (2) The cluster analysis was executed to classify the somatotype of the korean head form on the basis of similarity. According to the cluster analysis result, the measurements with hair categorized types, 'Woman's long-hair type', 'Small type', 'Long and flat type', 'Large type'. (3) Head circumference B and Left tragion - Vertex - Right tragion circumference which are generally length and width in choosing swimming headgear size were selected as measurement items far size of swimming headgear. Direct measurements and sizes of four swimming headgear with different materials taking into account their elongation rate were also compared.