• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 The Korea-Japan Plastics Processing Joint Seminar
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• pp.73-77
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• 2003

The backlight unit(BLU) is used as a light source of TFT liquid-crystalline-display (TFT-LCD) module. In this backlight unit, one of important components is the light guide, which is usually made of transparent polymers. Currently the screen-printing method is mainly used for the light guide as a manufacturing process. However, it has limitation to the flexibility of three-dimensional optical design. In the present paper a new alternative manufacturing method for the light guide with low-cost is proposed. This manufacturing method is named as direct surface forming (DSF), which is very similar to the well-known hot embossing except for partial contact between mold and substrate. The results of this new manufacturing method are presented in terms of processing condition, dimensional accuracy, productivity, etc.

• 한국정보과학회논문지:시스템및이론
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• 제32권3호
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• pp.133-147
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• 2005

LCD BLU(Back-Light Unit)의 설계에는 광선추적 기법이 많이 사용되고 있으며, 이러한 기법을 통하여 도광판 전면으로 출사되는 빛의 휘도, 휘도의 균일도, 광효율 등을 수치적으로 예측할 수 있다. 휘도와 휘도의 균일도 등과 같은 항목은 BLU 설계에 있어서 매우 중요한 요소 중의 하나이며, 이러한 BLU의 광학적 특성은 도광판의 후면에 인쇄된 잉크패턴에 가장 많을 영향을 받고 있다 따라서 높은 휘도와 균일도를 발생시킬 수 있는 최적화된 잉크패턴을 설계하는 것은 BLU의 설계에 있어서 가장 중요한 부분 중의 하나이다. 본 논문에서는 최적의 잉크패턴을 설계하기 위하여 직접탐색(Direct Search) 기법 중에서 Holder Mead의 심플렉스탐색(Simplex Search) 알고리즘을 적용하였다. 직접탐색 기법은 최적의 잉크패턴을 계산하는 것과 같은 비선형적이고, 비연속적이며, 미분불가능한 함수의 최적점을 계산하는 분야에 많이 적용되고 있다. 본 논문에서는 여러 가지 실험을 통하여 심플렉스탐색 기법이 최적의 잉크패턴을 설계하는데 있어서 매우 효율적이며 안정적으로 사용될 수 있음을 보여주며, 이러한 최적화 기법으로 인하여 BLU 설계기능을 개선할 수 있음을 보여준다

• 소성∙가공
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• 제16권1호
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• pp.48-53
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• 2007

LCD-BLU(Liquid Crystal Display - Back Light Unit) consists of several optical sheets: LGP(Light Guiding Plate), light source and mold frame. The LGP of LCD-BLU is usually manufactured by etching process and forming numerous dots with $50{\mu}m$ in diameter on the surface. But the surface roughness of LGP with etched dots is very high, so there is much loss of light. In order to overcome the limit of current etched dot patterned LGP, optical pattern design with microlens of $50{\mu}m$ diameter was applied in the present study. The microlens pattern fabricated by modified LiGA with thermal reflow process was applied to the optical design of LGP and optical simulation was carried out to know tendency of microlens patterned LGP simultaneously. The attention was paid to the effects of different aspect ratio(i.e. $0.2\sim0.5$) of optical pattern conditions to the brightness distribution of BLU with microlens patterned LGP. Finally, high aspect ratio microlens patterned LGP showed superior results to the one made by low aspect ratio in average luminance.

• Korea-Australia Rheology Journal
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• 제19권3호
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• pp.165-169
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• 2007

The light guide plate (LGP) of LCD-BLU (Liquid Crystal Display-Back Light Unit) is usually manufactured by forming numerous dots by etching process. However, the surface of those etched dots of LGP is very rough due to the characteristics of etching process, so that its light loss is relatively high due to the dispersion of light. Accordingly, there is a limit in raising the luminance of LCD-BLU. In order to overcome the limit of current etched-dot patterned LGP, micro-lens pattern was tested to investigate the possibility of replacing etched pattern in the present study. The micro-lens pattern fabricated by the modified LiGA with thermal reflow process was applied to the optical design of LGP. The attention was paid to the effects of different optical pattern type (i.e. etched dot, micro-lens). Finally, the micro-lens patterned LGP showed better optical qualities than the one made by the etched-dot patterned LGP in luminance.

• 대한기계학회논문집A
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• 제33권8호
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• pp.720-725
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• 2009

Among many kinds of parts for Liquid Crystal Display (LCD), a Back Light Unit (BLU) that changes the path of the light from light source to screen is the most important part to improve optical performances such as uniformity and average value of brightness. Up to recently, design process of BLU has been carried out by depending on the experience of design engineer. Using this approach, however, is proven that it is hard to effectively deal with difficulties in a process of the LCD development such as frequent design modifications, various design requirements, and short-term development. To cope with this situation, we applied a Process Integration and Design Optimization (PIDO) based design environment. PIDO is a software package to integrate multiple simulation processes and find a better solution using various design techniques. In this research, we found a design solution satisfying all design requirements by using the PIDO.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2006년도 춘계학술대회 논문집
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• pp.95-98
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• 2006

LCD-BLU (Back Light Unit) is one of kernel parts of LCD unit. The fabrication method of a 3-D micro mold patterned with micro-lenses for the LGP (Light Guiding Plate), one of the most important parts of LCD-BLU, was presented. Instead of dot pattern made by etching, 3-D optical pattern design with $50{\mu}m$ micro-lens was applied in the present study. The micro-lens pattern fabricated by modified LiGA with thermal reflow process was applied to the optical design of LGP. The positive micro-lens patterned injection mold with different aspect ratios (i.e. 0.3 and 0.4) was fabricated with modified LiGA with thermal reflow process. The brightness of LCD-BLU increased as aspect ratio of micro-lens increased.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2009년도 춘계학술대회 논문집
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• pp.359-360
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• 2009

• 한국광학회:학술대회논문집
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• 한국광학회 2006년도 하계학술발표회 논문집
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• pp.547-548
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• 2006

• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2004년도 춘계학술대회 논문집 디스플레이 광소자분야
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• pp.165-168
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• 2004

We have analyzed the cause of black "mura" and measured it in prism light-guide plate (LGP). Properties of components used in a back light. unit (BLU) have changed by Simulation Tool. We get major factor of black "mura" for improvement in prism LGP. For the improvement of black "mura", removal of brightness "mura" at input light part must precede preferentially because of reflection characteristics of the prism LGP. Removal of brightness "mura" is improved by changing of input light part in LGP and dispersion treatment.

• 소성∙가공
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• 제18권2호
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• pp.177-182
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• 2009

A work of thin-walled outsell injection molding technology for a plastic part of moldframe applicable in a display product was performed in the present study. The thin-walled plastic part is one of the core parts in the display product, which supports and protects a light guide plate and back light unit from external environmental conditions. It globally has the shape of rectangular and surrounds the light guide plate and back light unit for each class of inch, however, the cross section of the part is not clear to define the thickness. This causes the difficult problem of injection molding itself for the part. Moreover, a metal outsell part makes a difficult problem in injection molding over it. Because the mold temperature control of the parts are not uniform in thickness direction due to the metal part. A careful injection melding analysis and injection mold design from the analysis results have to be proceeded to obtain a production of precision moldframe. Therefore, optimization for injection molding process and analysis of warpage characteristics were studied. Consequently, it was possible from the presented virtual manufacturing process that the manufacturing of precision thin-walled outsell moldframe.