• Transactions of Materials Processing
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• v.11 no.1
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• pp.54-60
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• 2002

The purpose of the present paper is to investigate the effect of Process parameters such as internal pressure, amount of axial feeding, and frictional condition between the die and the material on the tube hydro-formability. For carbon steel tubes(STKM 12A, STBH 410 and SPS 290), simple bulging, circular bulging and Tee-fitting tests are performed to evaluate the hydro-formability of these materials which is determined by deformation characteristics such as thickness distribution, forming height and branch dome shape. The formabilities obtained from these tests are analysed and compared with the results of the numerical simulation.

• Journal of Biosystems Engineering
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• v.16 no.1
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• pp.27-36
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• 1991

This study was carried out getting basic data for developing a new combine which is suitable for the cultivating situation in Korea or Southeast Asia. The relation of the amount of unthreshed grains and the axial displacement of crop in threshing process was attempted to formulate mathematically in a threshing chamber of axial-flow threshing unit. It was found that unthreshed grain is an exponetially-decaying functon of axial displacement of grains based on available data. Threshing experiments were performed to validate the mathematical model by changing various levels of pertinent variables for malting barley. Good correlation were obtained between the theoretical calculation and observed data for various test conditions, such as inclination, vane pitch, concave length, drum speed, feeding velocity, stream weight, moisture content. Therefore the model can be used for general purpose to find the amount of unthreshed grain if the mean rate of occurence of threshing of kernels(${\lambda}_{\tau}$) is properly calibrated considering some other operating conditions and crop conditions which are not involved in this analysis.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2004.05a
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• pp.194-197
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• 2004

In the tube hydroforming process, a tube is placed into the die cavity and the ends of the tube are sealed by fixing the axial cylinder piston into the ends. Then the tube is pressurized with a hydraulic fluid and simultaneously the axial cylinders move to feed the material into the expansion zone. Therefore, the quantitative relationship between process parameters such as internal pressure and feeding amount and hydroformabillity, is hard to establish because of their high complexity and many unknown factors. In this study, the empirical and the quantitative relationship between process parameters and hydroformabillity are analyzed by fuzzy rules. Fuzzy expert system is an advanced expert system which uses fuzzy rule and approximate reasoning. Many process parameters are converted to the quantitative relationship by use of approximate reasoning of fuzzy expert system. The comparison between experimentally measured hydroformabillity from hydroforming experiments and the predicted values by fuzzy expert system shows a good agreement.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2007.05a
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• pp.306-309
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• 2007

In this study, hydroforming characteristic of the double-layered tube was investigated in the hydroforming process. The double-layered tube can be made outer surface on the stainless steel by only one processing. The free bulging test was performed to analysis optimized pressure and axial feeding amount of the double layered tubes. And the experimental results between stainless/carbon and carbon/carbon double-layered tube were compared with the forming data. Moreover analysis model that can be hydroformability and predictable forming pressure of double-layered tube was presented.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2003.10a
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• pp.241-244
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• 2003

The productivity of hydroforming process can be increased by combining pre-forming process and post-forming process such as the bending, piercing and the embedding process. Therefore in this study, integrated studies on the hydro-embedding technology have been performed by analyzing the deformed mode of the tubes and the optimal process parameters. In the case of the embedding test the characteristics of the embedded parts, such as the shape of the screw tip, screw thread and shape of thread were investigated at various process conditions. To measure the clamping force between the embedded part and the tube, special measuring device was used.

• Proceedings of the KSME Conference
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• 2007.05a
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• pp.642-647
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• 2007

Determination of loading conditions for tube hydroforming(THF) process that implies an amount of the increment in axial feeding and internal pressure for each step is one of the most important constituents at the process design level. On account of the fact that those design factors mentioned above are imposed simultaneously during the process, suitable loading conditions are required to obtain robust products without any failure such as buckling, necking, bursting and so on. In which, especially, bursting is well known as the most frequently occurred failure in general THF process. In this study, therefore, determination of the loading condition based on the adaptive method was carried out to obtain safe loading paths. In addition, forming limit curves are applied to evaluate the derived loading conditions by using the simulation results. Consequently, it is found that described method in this study for THF process design is useful and has a feasibility.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2004.05a
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• pp.206-209
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• 2004

In the hydroforming process the number of process can be reduced by combining pre-forming process and post-forming process such as the bending, piercing and the embedding process. Integrated studies on the embedding manufacturing technology have been performed by analyzing the deformed mode of the tubes and the optimal process parameters. In this study, a simulation model that can prove clamping force between the clamping element and tube has been investigated by FEM. The characteristics of the embedded parts, such as the shape of the screw tip, screw thread and shape of thread were investigated at various clamping element conditions.

• Proceedings of the KSME Conference
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• 2003.11a
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• pp.1810-1815
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• 2003

Tube hydroforming provides a number of advantages over conventional stamping process, including fewer secondary operation, weight reduction, assembly simplification, adaptability to forming of complex structural components and improved structural strength and stiffness. In this study, the effect of the heat treatment on the hydro-formability has been investigated. By using the mild steel tube bulging test is performed at various heat treatment conditions to evaluate the hydro-formability.

• 한국연소학회:학술대회논문집
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• 2005.10a
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• pp.170-178
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• 2005

Multi-hole type oxygen combustion burner was developed for industrial gasification and smelting furnace. We investigated characteristics of flame, radiation transfer, and soot emission in the convectional oxygen burner with respect to the feeding condition of fuel and oxygen. Regarding the results of the conventional burner, we designed new burners which have larger fuel consumption rate and radiation heat transfer. We changed the size and hole number and shape of the exit plane of the burner. In addition, the performance of the burner was tested with respect to the feeding condition of the fuel and air: Normal Diffusion flame(NDF) and Inverse Diffusion Flame(IDF). We investigated the flame configuration, radiation heat transfer, and soot formation by using a CCD camera, heat flux meter, and Laser Induced Incadescence(LII), respectively. The stable operating condition was obtained by the flame configuration and the flame of the burner which has dented exit plane was more stable in whole operating conditions. The characteristics of radiative heat transfer were sensitive to the feeding condition of reactants and the flame of 75% primary oxygen and 25% secondary oxygen of the IDF case shows maximum radiation heat transfer. The soot volume fraction of the flame was measured in the axial direction of the flame and the amount of soot volume fraction is proportion to the radiation heat transfer. As a result, we can get the optimal operating condition of the newly designed burner which enhances the characteristics of flame stabilization and radiation heat transfer.