• Title/Summary/Keyword: Automotive parts

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A Study on Cause Analysis of a Fire that Broke Out on a No-start Motor Vehicle (시동불능 자동차에서 발생한 화재의 원인 분석 연구)

  • Lee, Eui-Pyeong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.6
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    • pp.92-99
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    • 2012
  • It is often thought that because no-start motor vehicles cannot start an engine, a fire cannot occur for motor vehicle causes. However, although the engine cannot start up, some parts may be live with electricity if a battery is connected. If the parts have problems, a fire can occur. This study analyzed the causes of fires occurring when a motor vehicle was loaded onto a tow truck to service no-start. It is suggested that no-start motor vehicles should separate a battery terminal to prevent a fire. And this fire is related to automotive products liability.

An Analysis Study for Thermal Design of ISG (Integrated Starter & Generator) for Hybrid Electric Vehicle (하이브리드 차량용 ISG(Integrated Starter Generator)의 방열 설계를 위한 해석적 연구)

  • Kim, Dae Geon;Kim, Sung Chul
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.4
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    • pp.120-127
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    • 2013
  • Hybrid electric vehicles have applied electric parts for saving fuel consumption and reducing levels of environmental pollution. Electrification of automobiles is indispensable for entering into global market because of enhanced environment restriction. ISG (Integrated Starter & Generator) system is one of main electric parts and can improve fuel efficiency more than other components by using Idle Stop & Go function and regenerative braking system. However, if ISG motor and inverter work under the continuously high load condition, it will make them the decrease of performance and durability. So the ISG motor and inverter need to properly design the cooling system of them. In this study, we suggested the enhancement points by modifying the thermal design of ISG motor and then confirmed the improvement of the cooling performance.

A Study on Friction Force Reduction of Moving Parts of Engine Generator for Range Extended Electric Vehicle (RE-EV용 엔진 발전기의 구동 부품의 마찰력 저감에 관한 연구)

  • Rha, Wan Yong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.4
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    • pp.160-164
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    • 2014
  • Recently, there has been an active study about friction force of moving parts for automotive. This study is development and evaluation of oil pockets for journal bearing and tappet valve for range extended electric vehicle. Specially, oil pockets are effect on friction force depend on pitch, size, depth. In this study, fine oil pocket was formed using by etched texturing on the journal bearing and tappet valve. And oil pocket analyzed by SEM and friction force test was carried out by tensile tester. Finally, in this study, it was suggested by round and plane part which journal besring and tappet valve.

Application Technology of high strength hot-rolled steels for automotive lightweight chassis parts (고강도 열연강판의 경량 자동차 샤시부품 개발)

  • Kim J. C.;Kwon T. W.;Jeon J. H.;Son K. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.43-45
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    • 2005
  • For application of advanced high strength hot-rolled steels (i.e. DP590, DP780) to automotive lightweight chassis parts, various technologies from design to forming test, optimization of welding condition and investigation of coating properties were tried. The target part of this study was automotive rear sub frame and we could make $16.8\%$ weight reduction by reducing the material thickness and optimizing the design. In addition, the formability and weldability of the newly developed AHSS, DP780, were evaluated.

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The Study on the High Acceleration Life Test Method for the Automotive Electric and Electronic Parts (자동차 전장부품의 초 가속 실뇌성 수명시험 방법에 관한 연구)

  • Lee, Jong-Beom;Cho, Jai-Rip
    • Journal of Korean Society for Quality Management
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    • v.28 no.4
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    • pp.16-28
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    • 2000
  • Recently days, High Accelerated Life Test of electrical and electronic parts is increasing its importance. This study set the hypothesis to develop the method that was analysis and application of HALT for the automotive electrical and electronic parts, it used Arrhenius's Model and Eyring's Model, and ESS theory. Validity of application is proved by other test data. Especially, this study emphasis on utility of acceleration to temperature, humidity, voltage, mechanical stress and other stress. In this study set the pattem of practical application. Therefore, this study emphasis on the application of the HALT and the use of other parameter by acceleration reliability test data. The result of this study is as follows. 1) There is relationship between molar weight and material constant. 2) Characteristic of material is operating acceleration factor as well as parts failure factors. Of course, according to the characteristic of material, activation energy is often more important than molar weight. But it will be defined by more testing and improvements in practical application.

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A Study on Restoration Technology of Unit Injector Spill Valve for Injection System of Commercial Diesel Engine (상용차 디젤의 연료분사장치 유닛 인젝터 핵심부품인 스필 밸브의 성능 복원 관한 연구)

  • Lee, Chunggeun;Lee, Jeongho;Lee, Daeyup
    • Transactions of the Korean Society of Automotive Engineers
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    • v.25 no.3
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    • pp.389-396
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    • 2017
  • Restorations of automotive parts have been done ever since the first vehicle was produced. Because the most expensive parts of a vehicle are in the engine system, there have been various restoration methods developed for engine parts. In the case of commercial diesel engines, the fuel injection device is a key and expensive component. It also has a significant effect on vehicle performance. In particular, reduced engine power and increased exhaust gas emissions may result from mechanical damage due to abrasion of the spill valve in the fuel injection system of a diesel engine. In this paper, restoration techniques for damaged parts are applied to restore the abrasion of a spill valve of fuel injection, also called as the "unit injector", of commercial diesel engines. In order to recover the damage, optimized polishing techniques using hard-metal and coating processes are applied. To evaluate restoration techniques for the spill valve, performance and durability tests are performed on a test bench.

Database of Steel Sheet for Automotive body (자동차용 강판의 물성 데이터베이스)

  • 박현철;이상곤;신철수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1483-1486
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    • 2004
  • Purpose of this paper is to accummulate database of automotive steel sheet from mild steel to high strength steel in cold rolled steel sheets. Physical properties, mainly mechanical properties, of steel sheet are tested and all data are arranged to one sheet. Methods of test are composed of FLD, tensile strength test, chemical composition, surface roughness and product conditions. Finally this database will be helpful to automotive body designers and die designers to design automotive body parts and tools in a material point of view.

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Failure Study for Tribological Characteristics in Moving parts of the Automotive Engines (자동차 엔진 운동부의 트라이볼로지적 특성에 관한 고장 사례 연구)

  • Lee Il Kwon;Chun Yoon Soo;Kim Chung Kyun;Cho Seung hyun;Kim Han Goo;Kim Young Gyu;Moon Hak Hoon
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.158-161
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    • 2004
  • In recent, the automotive number of korea has risen above 14millions vehicles. The automotive was settled down goods haying to live. In a flood of this automotive the accuracy diagnosis for the vehicle certainly need for people referencing car. To do this diagnosis, the researcher has to experience many example in the field and need to system them. Expecially, the study for failure of the engine nearly research in the korea. When moving parts of engine no problem. In order to work, the engine must operate normality state. In this paper the purpose study the failure for the tribological example of engine.

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Creep Behaviour of Solution Treated Alpha Titanium Alloy for Automotive Parts (자동차부품 소재개발을 위한 알파 티타늄 합금의 용체화 처리후 정적 크리프 거동)

  • Hwang Kyungchoong;Yoon Jongho
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.1
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    • pp.153-158
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    • 2005
  • Titanium alloy has widely been used as material for automotive parts because it has high specific strength. It is also light and harmless to human body. But, we have little design data about the creep behaviors of the alloy. Therefore, in this study, creep tests under four constant stress conditions have been conducted with low different temperature conditions. A series of creep tests had been performed to get the basic design data and life prediction of titanium products and we have gotten the fallowing results. First, the stress exponents decrease as the test temperatures increased. Secondly, the creep activation energy gradually decrease as the stresses became bigger. Thirdly, the constant of Larson-Miller parameter on this alloy was estimated as about 7.5. And for the last, the fractographs at the creep rupture showed the ductile fracture due to the intergranullar rupture.