• Title/Summary/Keyword: Automotive parts

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Tilting Effect of Automotive Seat System on Squeak Noise (자동차 시트 틸팅 각도에 따른 기어박스 마찰소음 영향도)

  • Kang, Jae-Young
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.20 no.6
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    • pp.577-582
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    • 2010
  • The squeak propensity in the gear box of an automotive seat system is investigated analytically. The mating parts in the gear box are the lead screw and the nut, where the friction stresses are exerted on the thread of the screw. The lead screw is modeled as a circular beam allowing the bending and torsional vibrations. In the system, the lead screw converts rotating to translating motion so that it moves the automotive seat slightly tilted on the floor. The tilting angle is considered one major parameter in this study. Therefore, the equations of motion associated with the non-conservative friction force are derived with the inclusion of the tilting angle. It is found that the squeak noise corresponds to the several bending modes of the lead screw and its propensity is increased by the tilting angle of the seat.

Development of Proving Ground Test Mode for Durability Test of Active Suspension System (사용자 주행 환경을 고려한 능동 현가 시스템의 PG 내구 시험 모드 개발)

  • Woo, Jongwoon;Lee, Seonbong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.6
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    • pp.16-23
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    • 2013
  • It is important that proving ground damage is correlated with target customer usage. This paper describes the test mode for durability test of active suspension control system for proving ground correlation and optimization. Acceleration, strain, wheel force and other types of data are collected on a vehicle as it traverses different proving ground surfaces. The primary objective of the analysis is to determine which mixture of proving ground surfaces offers the best representation of customer usage while minimizing the total test time. And durability testing offers the best way to assess the capability of a product to reach its reliability target. The test should be representative of the real environmental load and replicate the same customer usage.

Redesign a Component of Automotive Propeller Shaft to Improve Productivity (자동차 추진축 부품의 생산성향상을 위한 설계개선)

  • Jung, Won
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.32 no.1
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    • pp.157-163
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    • 2009
  • In every aspect of automotive production, quality, productivity and cost are crucial matters. The purpose of this research is to improve the productivity of slip yoke for automotive propeller shaft. This paper presents how to redesign the component that currently manufactured as forged one body type. Attention was focused on not only reducing processing time but insuring durability of the component simultaneously. In Automotive, propeller shaft is the device for transferring power from engine to axle via transmission, and the slip yoke is one of the main parts in the product. Propeller shafts are subject to torsion and shear stress, they thus need to be strong enough to bear the stress.

Development of Hybrid Type Automotive Drivers Seat (운전석용 하이브리드형 경량 좌석의 개발)

  • 김정인;최금호;이병휘;이우일;김희성
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.1
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    • pp.172-182
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    • 2000
  • A hybrid type automotive drivers seat was invented with new concepts for the reduction of weight and manufacturing costs. Fundamental studies were performed to determine the basic geometry of reinforcing support. A prototypical design was provided by the manufacturer considering compatibility with other parts. Several structural analyses simulating various crash situations were performed and modifications were continued until a final design was reached. A sample product was manufactured and sled crash tests were performed to verify the safety of the seat. Comparisons of test results with the previous model and a seat from another company proved safety performances to be superior.

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Effect of the Anti-Freeze Coolant on the Corrosion Resistance of Aluminum Cylinder Heads (알루미늄 실린더헤드의 내식성에 미치는 부동액의 영향)

  • 김영찬;배도인
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.5
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    • pp.89-95
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    • 1999
  • In this study, the corrosion resistance of the aluminum casting commercial materials used in the automotive engine parts with respect to the anti-freeze coolant environment has been tested by the potentio dynamic method. especially, the effect of borax additive in engine coolant on the corrosion resistance of the aluminum casting materials has been evaluated. It was found that the borax in commercial engine coolant, used to prevent the corrosion in cast iron engine, causes a pit corrosion of aluminum casting materials at high temperature. During the engine endurance test with the coolant containing borax, the aluminum cylinder head was failed by the pitting corrosion near the exhaust port. Conclusively, it was suggested that the use of borax in the anti-freeze coolant be restricted for the automotive with aluminum cylinder head.

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Improved Design to reduce Eddy Current Loss in Retain Ring in Superconducting Machines

  • Lee, Sang-Ho;Jung, Jae-Woo;Sun, Tao;Hong, Jung-Pyo;Kim, Yeong-Chun
    • Progress in Superconductivity and Cryogenics
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    • v.13 no.2
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    • pp.13-16
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    • 2011
  • This paper describes the reduction method of eddy current loss generated into a retaining ring installed in wound-field superconducting machine. In order to suggest the reduction method of eddy current loss of the retaining ring, this paper is divided into three parts. Firstly, eddy current loss of prototype model is calculated. Secondly, eddy current loss versus material and shape of the retaining ring is compared. Finally, the material and the shape of the retaining ring to reduce coupling loss generated by a time-varying magnetic field are proposed. In this paper, eddy current loss is calculated by 3-dimensional transient analysis.

Laser Welding of Automotive Transmission Components (자동차 자동변속기 부품의 레이저 용접 적용)

  • Ahn, Young-Nam;Kim, Cheol-Hee
    • Journal of Welding and Joining
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    • v.29 no.6
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    • pp.45-48
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    • 2011
  • In this research, laser welding of automotive transmission components was investigated to replace electron beam welding which is normally conducted under vacuum condition. Fiber laser welding was applied to the automotive transmission components - hub clutch and annulus gear. In the component welding, the laser welding parameters were optimized to eliminate spatters and the end crater. By applying laser welding to the transmission parts, the process time could be reduced up to 70% compared with the current electron beam welding process.

PIV Measurement of Flow Inside an Automotive HVAC Module with Varying Temperature Baffle (온도조절 격판 변화에 따른 차량용 HVAC 내부 유동의 PIV속도장 측정 연구)

  • Ji, Ho-Seong;Lee, Sang-Joon
    • Journal of the Korean Society of Visualization
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    • v.6 no.1
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    • pp.27-33
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    • 2008
  • Air flow inside an automotive HVAC module has been investigated using a high-resolution PIV technique with varying the temperature operation mode. The PIV system consists of a 2-head Nd:YAG laser (125 mJ), a high-resolution CCD camera (2K$\times$2K), optics and a synchronizer. A real automotive HVAC module was used directly under real operating condition. Some casing parts of the HVAC module were replaced with transparent windows for capturing clear flow images with laser light sheet beam illumination. Time-averaged velocity fields were obtained for two different temperature control modes. Flow characteristics of the air-conditioned air flow inside the automotive HVAC system for the two temperature baffle conditions were evaluated.