• Title/Summary/Keyword: Automotive inspection

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Application of Water/Ultrasonic System for Interlacing Pattern of Fibrous Assemblies (섬유집합체의 교차구조를 위한 물/초음파 시스템의 응용)

  • Kang, Jeon-Young;Joo, Chang-Whan
    • Proceedings of the Korean Fiber Society Conference
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    • 2003.10b
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    • pp.122-125
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    • 2003
  • Ultrasonic wave has three classes of applications such as communication, inspection, imagination and processing. In processing, ultrasonic is used web bonding for nonwovens with applications including floppy disks, medical devices and many automotive Part. The important components of ultrasonic system are power supply, converter, booster, hem, anvil roller, pressure system and hold time controller. (omitted)

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A development of auto shape inspection system for automotive valve-seal (자동차용 Valve-seal의 자동검사 장치 개발)

  • Lee, Kyu-Hun;Kim, Yong;Lee, Eun-Young;Cho, Kyu-Man;Bae, Jin-Yong
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.314-315
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    • 2007
  • 자동차용 부품인 밸브씰 비전 검사 시스템을 개발하였다. 구성부품은 8 대의 독립형 CCD 카메라, 검사를 위해 밸브씰을 공급해 주는 기구장치 및 검사 모니터링 시스템으로 구성되었다. 밸브씰의 대표적인 불량 유형 1가지에 대한 영상처리 알고리즘을 제안하고, 알고리즘의 효율성은 실험을 통하여 확인하였다.

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A study on measurement and compensation of automobile door gap using optical triangulation algorithm (광 삼각법 측정 알고리즘을 이용한 자동차 도어 간격 측정 및 보정에 관한 연구)

  • Kang, Dong-Sung;Lee, Jeong-woo;Ko, Kang-Ho;Kim, Tae-Min;Park, Kyu-Bag;Park, Jung Rae;Kim, Ji-Hun;Choi, Doo-Sun;Lim, Dong-Wook
    • Design & Manufacturing
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    • v.14 no.1
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    • pp.8-14
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    • 2020
  • In general, auto parts production assembly line is assembled and produced by automatic mounting by an automated robot. In such a production site, quality problems such as misalignment of parts (doors, trunks, roofs, etc.) to be assembled with the vehicle body or collision between assembly robots and components are often caused. In order to solve such a problem, the quality of parts is manually inspected by using mechanical jig devices outside the automated production line. Automotive inspection technology is the most commonly used field of vision, which includes surface inspection such as mounting hole spacing and defect detection, body panel dents and bends. It is used for guiding, providing location information to the robot controller to adjust the robot's path to improve process productivity and manufacturing flexibility. The most difficult weighing and measuring technology is to calibrate the surface analysis and position and characteristics between parts by storing images of the part to be measured that enters the camera's field of view mounted on the side or top of the part. The problem of the machine vision device applied to the automobile production line is that the lighting conditions inside the factory are severely changed due to various weather changes such as morning-evening, rainy days and sunny days through the exterior window of the assembly production plant. In addition, since the material of the vehicle body parts is a steel sheet, the reflection of light is very severe, which causes a problem in that the quality of the captured image is greatly changed even with a small light change. In this study, the distance between the car body and the door part and the door are acquired by the measuring device combining the laser slit light source and the LED pattern light source. The result is transferred to the joint robot for assembling parts at the optimum position between parts, and the assembly is done at the optimal position by changing the angle and step.

The Characteristics of Exhaust Gas Emissions with GTL Fuel (GTL연료의 배출가스 특성 연구)

  • Gwoak, Soon-Chul;Seo, Chung-Yul;Kang, Dae-Il;Park, Jung-Min;Yim, Yoon-Sung;Hwan, Chun-Sik;Eom, Myoung-Do;Kim, Jong-Choon;Lee, Young-Jae;Pyo, Young-Dug;Jung, Choong-Sub;Jang, Eun-Jung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.6
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    • pp.17-22
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    • 2007
  • GTL(Gas-to-Liquids) fuel technology was converted from the natural gas, coal and biomass into the diesel or kerosene by Fisher-Tropsch synthesis. GTL fuel have very good merits on high cetane number, low density, free sulfur, lower aromatics contents and no poly-aromatic hydrocarbons as well as the autoignition characteristics. These physical properties make it valuable as a diesel fuel with lower emissions than the conventional diesel fuel. Furthermore, GTL fuel can be use not to the engine any modification. Therefore, to evaluate emissions of GTL fuel, the tested diesel vehicles were fueled on blends of GTL fuel/ultra low sulfur diesel fuel(ULSD). And then, we found out that GTL fuel reduced regulated emissions(CO, NOx, HC, PM) compare with conventional diesel fuel.

Development of the Mechenical System and Vision Algorithm for the External Appearance Test Using Vision Image Processing (비전 이미지 프로세싱을 이용한 외관검사가 가능한 기계시스템 및 비전 알고리즘 개발)

  • Kim, Young-Choon;Kim, Young-Man;Kim, Sung-Gil;Kim, Hong-Bae;Cho, Moon-Taek
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.2
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    • pp.202-208
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    • 2016
  • In this study, the defect in connection with a C-tray was inspected using a low-cost camera. The four test items were the device overlapping in the tray, the bending of the tray, the loaded quantity of the tray, and the device pocket leaving, an algorithm was developed for defining and detecting the above defect types. Therefore, the developed handling system could extend the application of the stack of the c-tray and provide a quantity verification inspection on the packing processing. The machine operation control program, which can ensure the optimal inspection image to match the scan speed, was developed and the control program that can process the user gui and the vision image utilizing the control was developed. Overall, a mechanical system that is practicable for obtaining an image and processing the vision data was designed.

Shape-Estimation of Human Hand Using Polymer Flex Sensor and Study of Its Application to Control Robot Arm (폴리머 굽힘센서를 이용한 손의 형상 추정과 로봇 팔 제어 연구)

  • Lee, Jin-Hyuk;Kim, Dae-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.1
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    • pp.68-72
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    • 2015
  • Ultrasonic inspection robot systems have been widely researched and developed for the real-time monitoring of structures such as power plants. However, an inspection robot that is operated in a simple pattern has limitations in its application to various structures in a plant facility because of the diverse and complicated shapes of the inspection objects. Therefore, accurate control of the robot is required to inspect complicated objects with high-precision results. This paper presents the idea that the shape and movement information of an ultrasonic inspector's hand could be profitably utilized for the accurate control of robot. In this study, a polymer flex sensor was applied to monitor the shape of a human hand. This application was designed to intuitively control an ultrasonic inspection robot. The movement and shape of the hand were estimated by applying multiple sensors. Moreover, it was successfully shown that a test robot could be intuitively controlled based on the shape of a human hand estimated using polymer flex sensors.

An Automotive Industry Vision Inspection System using Big Data Analytic System (빅데이터 분석 시스템을 활용한 자동차 부품 비전 검사 시스템)

  • Kwon, Dae-ho;Lee, Jung-seok;Yoo, Nam-hyun
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2019.05a
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    • pp.220-222
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    • 2019
  • Korean automobile industry has been slow down since 2016. The most fundamental solution for solving this problem is to develop competitive parts. There are two important factors for developing competitive parts. The most important is product design technology, and the second most important is production technology. Production technology is important because it requires lowering the production cost except for the material cost and continuously maintaining the quality. In this paper, an intelligent smart inspection system is proposed and designed to inspect automobile parts of company C. At present, the basic and detailed design of this system has been completed and it is in the development progress stage. If the system is successfully developed, it is expected that the quality inspection stage of company C will be automated and the defect rate will be reduced.

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A Study for Faliure Examples Involved Diode, Thermo Sensor and Wiring Short of Electronic Control A/C System in a Vehicle (승용자동차 전자제어 에어컨 장치의 다이오드, 써모센서와 배선단락에 대한 고장사례 고찰)

  • Lee, IL Kwon;Kook, Chang Ho;Ham, Sung Hoon;Lee, Jeong Ho;Moon, Hak Hoon;You, Chang Bae;Hwang, Han Sub;Lim, Chun Moo;Jung, Dong Hwa;Na, Yun Whan
    • Journal of the Korean Institute of Gas
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    • v.21 no.5
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    • pp.83-88
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    • 2017
  • The purpose of this paper is to study for a failure examples producing in electronic control air conditioner in vehicle. The first example, it looked for the repetitive fuse cutting phenomenon that the diode using for a surge voltage prevention of inner A/C relay damaged because of no absorbing the surge voltage by short of diode when the A/C is off. The second example, it knew the icing phenomenon of evaporator that the A/C ECU didn't control the A/C because of inner cutting of fin thermo sensor. The third example, it verified the operation trouble phenomenon because of the A/C switch and for sensor burned in flames by short phenom enon when the sheath of the cable has peeled off. Therefore, the driver have to manage the optimism system of a car by thoroughgoing inspection and improvement the failure phenomenon.

Study for Failure Examples Including with Gas filter Clogging of Emergency Cutting Valve, Assemblying Part Damage of Solenoid Valve, Contact Damage of LPG Switch Connector Fin in a LPG Car (LPG 자동차의 긴급차단밸브 기상필터막힘, 솔레노이드밸브 조립부손상, LPG 스위치 커넥터 핀 접촉불량에 관련된 고장사례 연구)

  • Lee, IL Kwon;Kook, Chang Ho;Ham, Sung Hoon;Kim, Jee Hyun;Kim, Sung Mo;Jung, Dong Hwa;You, Chang Bae;Moon, Hak Hoon;Lee, Jeong Ho
    • Journal of the Korean Institute of Gas
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    • v.26 no.1
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    • pp.1-6
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    • 2022
  • This paper is a purpose to study and analyze the engine starting failure examples for LPG car. The first example, the researcher verified the phenomenon that didn't supply the fuel because of filter clogging by fine alien substance in the gas valve line when he inspected the emergency cutting valve. The second example, there was no the influence of gas leakage when the solenoid operated at first. But the damage part of solenoid assemblying face wad downed a durability according to running a valve. Eventually, the researcher checked on the phenomenon of engine stopping by no gas feeding in solenoid because of leaking of gas. The third example, the researcher sought that the wiring sheaths of connector fin between EGR 10A fuse and LPG switch verified the burn-out phenomenon due to the bad contacting as tension damage produced the overheating. Therefore, the manager of a car has to do pre-inspection no producing electric failure and he must maintain his car with optimum condition.

Development of Automated Non-Destructive Ultrasonic Inspection Equipment for Welding Crack Inspection (용접크랙검사용 비파괴 초음파탐상 자동화검사장비 개발)

  • Chai, Yong-Yoong
    • The Journal of the Korea institute of electronic communication sciences
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    • v.15 no.1
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    • pp.101-106
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    • 2020
  • This research is related to a development of the ultrasonic detector for an internal defect detection of various assembly part's welding zone. In this research, measurement S/Ws including system's motion control, S/W ultrasonic transmitter/receiver control, defect judgment standard setting, etc. have been designed for ultrasonic detection, and welding defects sample network, etc. were also designed for comparison between products in good condition and defective products. Through this kind of system, automatic detection function can be performed for the depth and the defect location of the assembly parts welding zone, and the system is able to make a judgment of internal defect detection which is used to be performed by an expert in the past.