• Title/Summary/Keyword: Automotive frame

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Evaluation of Fatigue Endurance for an MTB Frame (산악용 자전거 프레임의 피로 내구성 평가)

  • Kim, Taek Young;Lee, Man Suk;Lim, Woong;Kim, Ho Kyung
    • Journal of the Korean Society of Safety
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    • v.28 no.3
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    • pp.1-5
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    • 2013
  • In order to evaluate fatigue endurance for an MTB(mountain bike) frame, FEM(finite element method) analysis was performed. For evaluating the fatigue endurance of the MTB frame, the S-N data for Al-6061 fillet weldment were compared with the stress analysis results through FEM analysis of the frame. Three loading condition, pedalling, horizontal and vertical loading conditions were considered for fatigue endurance evaluation. Horizontal loading(+1200 N) condition was found to be the most severe to the frame. The maximum von Mises stress of the frame under horizontal loading(+1200 N) condition was determined 294 MPa through FEM analysis of the frame. Conclusively, on the basis of fatigue strength of 200 MPa at the number of cycles of 50,000, the MTB frame has an improper safety factor of approximately 0.25, suggesting that this frame needs reinforcement.

Structural Study of Automotive Seat Frame with High Tension Steel Plate Using Analysis and Experiment (해석과 실험을 이용한 고장력 강판으로 된 자동차 시트 프레임의 구조적 연구)

  • Kim, Key-Sun;Cho, Ho-Sun;Kim, Young-Chun;Cho, Jae-Ung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.1
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    • pp.27-31
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    • 2014
  • As research development of seat frame is being studied actively, the total deformation of seat frame made of high tension steel plate(HTSP) is examined in this study. The seat frame made of SPFC 980 t=2mm with HTSP is tested to obtain total deformation through repeated fatigue durability tester and total deformation is analyzed by simulation under the same condition as experiment. After analyzing by comparing the results of experiment and analysis, structural stabilities of seat frame models with SPFC 780 t=2mm and SPFC 780 t=1.5mm are investigated by FEM analysis on the basis of these results. And it is considered that which model is more suitable at commercial use can be found through this study result.

A Convergence Study through Durability Analysis due to the Configuration of Automotive Frame Butted (자전거 프레임 버티드 형상에 따른 내구성 해석을 통한 융합연구)

  • Choi, Gye-Gwang;Cho, Jae-Ung
    • Journal of the Korea Convergence Society
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    • v.9 no.11
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    • pp.271-276
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    • 2018
  • When the driver riding in a bicycle goes on board, the load of driver is shown differently according to the position loaded on the frame of bicycle. The load is applied most at the joint of bike frame and the load at the mid-part of frame is applied least than the other parts. So, the weight of frame is decreased as the part not applied with a lot of load is manufactured into the thin thickness. As the part applied with high load is manufactured into the thick thickness, it can be endured through this load. The configurations of general frame, double butted and triple butted were modelled by using CATIA program. The durabilities of each model due to the load of passenger were investigated by carrying the structural and fatigue analyses. As this study result investigated with the analysis program of ANSYS, the deformation of general frame happened most and that of triple butted became least. These simulation analysis data are intended to be used to design the actual bicycle frame in the most efficient way at design and manufacture.

Feed-Forward Compensation Technique in Stationary Reference Frame for the Enhanced Disturbance Rejection Performance in Parallel Operation of Double-Conversion UPSs (이중 변환 UPS의 병렬 운전 시 외란 저감 성능 향상을 위한 정지 좌표계 상의 전향 보상 기법)

  • Ryu, Hyo-Jun;Yoon, Young-Doo;Mo, Jae-Sung;Choi, Seung-Cheol;Woo, Tae-Gyeom
    • The Transactions of the Korean Institute of Power Electronics
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    • v.27 no.5
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    • pp.367-375
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    • 2022
  • Generally, a proportional-resonant controller is used to eliminate steady-state errors during the voltage-current control of a double-conversion uninterruptible power supply (UPS) in a stationary reference frame. Additionally, the feed-forward control compensating for the load current, which can be considered a disturbance of the voltage controller, can be used to improve the disturbance rejection performance. However, during the parallel operation of UPSs, circulating current can occur between UPS modules when performing both feed-forward control and droop control because feed-forward control reduces the circulating current impedance. This study proposes a feed-forward compensation technique that considers the impedance of circulating current. An additional feed-forward compensation technique is developed to enhance the disturbance rejection performance. The validity of the proposed feed-forward compensation technique is verified by the experiment results of the parallel operation of a 500 W double-conversion UPS module.

Study on Bike Frame due to Nonuniform Fatigue Loads (불규칙 피로 하중을 받는 자전거 프레임에 대한 연구)

  • Han, Moon-Sik;Cho, Jae-Ung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.3
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    • pp.133-140
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    • 2012
  • In this study, 3 kinds of models about bike frame are simulated with static structural analysis, And fatigue life, damage and durability according to fatigue load are analyzed. A bike frame model with diamond type is compared with another model on the reinforced support with its type. In case of the reinforced support type, maximum equivalent stress or total deformation is shown with 10% or 20% more than the diamond type respectively. At both types of models, the trends of fatigue life and damage at both types are same. 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' becomes most stable among the cases of nonuniform fatigue loads. In case of 'Sample history' with the average stress of 0 to -1MPa and the amplitude stress of 0 to 1MPa, the possibility of maximum damage becomes 3%. This stress state can be shown with 6 times more than the damage possibility of 'SAE Bracket history' or 'SAE transmission'. In case of the reinforced support type, fatigue life becomes shorter and damage probability becomes larger at the right side installed with support than diamond type. The structural result of this study can be effectively utilized with the design on bike frame by investigating prevention and durability against its damage.

Hot Air Forming Analysis of Automotive Rear Sub Frame using Aluminum Tube (알루미늄 튜브를 이용한 자동차 리어 서브 프레임의 열간가스 성형해석)

  • Kim, H.Y.;Yoon, S.J.;Lee, K.D.;Kim, Y.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.26-29
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    • 2008
  • Recently, the hydroforming of high strength aluminum tubes has many studies and applications in manufacturing industry, especially in automotive industry. But high strength aluminum tube has limited expansion capability at most 15% at normal temperature. New manufacturing process, called hot air forming, is introduced to apply aluminum tube to the automotive sub frame components which have complex shape and require high expansion ratio about 40%. The process is carried out at the elevated temperature above $500^{\circ}C$, so numerous material properties and process parameters related to high temperature should be investigated and determined to get a sound product. In this paper, the hot air forming process of automotive sub frame was investigated. The effect of the forming parameters such as the temperature of tool, axial feeding and gas pressure are analyzes by using explicit finite element method.

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Dynamic Stiffness Design of Inspection Robot Frame Using Multi-body Dynamic Simulation (동역학 해석을 통한 송전선로 검사로봇 프레임 설계에 관한 연구)

  • Lee, Jun Young;Kim, Moon Young;Lim, Ji Youn;Kim, Chang Hwan;Yim, Hong Jae
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.25 no.3
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    • pp.169-175
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    • 2015
  • This study aims to improve the dynamic stiffness of an inspection robot frame to prevent derailment from transmission lines. Finite element models for the transmission lines and robot frame are developed for the multi-body dynamic simulation. Natural frequency analysis was conducted using the FE models. Three types of spacer damper clamps installed on 4-conductor transmission lines are used to evaluate the derailment of the robot. Multi-body dynamic simulations with FE models are demonstrated for sub-span oscillation. When the robot operates, derailment of inspection robot from the transmission lines is determined because of resonance. To prevent the resonance, body position was changed and thickness optimization was conducted. The results show that derailment was not occurred because of the natural frequency improvement.

Development of Carbon Continuous-fiber Composite Frame for Automotive Sun-roof Assembly (자동차용 탄소 연속섬유 복합재 선루프 프레임의 개발에 대한 연구)

  • Kim, Jinbong;Kim, Kyoung-Deok;Kim, Sungjin;Shin, Dongwan;Kim, Dukki
    • Transactions of the Korean Society of Automotive Engineers
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    • v.25 no.3
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    • pp.350-359
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    • 2017
  • This paper presents a new holistic development approach for the carbon continuous-fiber composite frame of an automotive sunroof assembly. The original steel frame has been designed to get higher bending stiffness with its corrugated cross-sectional shape. The new approach uses the prepregs of a fast cure epoxy and PCM manufacturing processing. For higher productivity, the new frames feature a very simple plat cross sectional shape but achieve high bending stiffness through the laminate design. The sandwich structure with a PET foam core was presented. The frames were made of carbon UD laminae covered single carbon fabric on the outer surfaces. The fabrics provide torsional stiffness and also hold the carbon UD fibers floating in the low viscous epoxy resin of prepregs at the curing temperature during processing. The final product yields approximately 18 % savings in weight compared with the original.

Damageability, Repairability of Frame Type Passenger Vehicles at Low Speed 40% Offset Crash Test (저속40%옵셋 충돌시험을 통한 프레임형 승용차량의 손상성수리성에 관한 연구)

  • 박인송;정태용
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.5
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    • pp.127-133
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    • 2003
  • For the purpose of evaluation the damage repairability of a Frame Type Passenger vehicle which experienced a Low Speed 40% Offset front and rear Crash Test. tests were made according to the RCAR testing procedures. Test results concluded ; (1) The deceleration at C.G(center of gravity) off 6.9∼11.39 was similar to that for the vehicle. The airbag system was found to affect neither the passenger's safety nor the savings of the repairing costs. (2) In order to improve the repairability of the Frame Type Passenger vehicle after collision should be a higher crash performance of the bumper on the RCAR standards.