• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.8 no.5
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• pp.83-89
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• 1999

A seat frame structure in automotive vehicles made of polymer matrix composite to achieve weight reduction at low cost was developed. In order to design and manufacture the actual product studies on material selection and structural analysis were performed. Structural analysis was performed with a finite element method. The analysis was done for several cases suggested in various safety regulations. Each results was utilized to modify the actual shape to obtain a lighter, safer and more stable design. The final design was used to produce a sample bottom plate of the seat structure with reinforced by X-shape frame. Substitution of the material resulted in a weight reduction effect with equivalent strength fatigue and impact characteristics.

• Transactions of the Korean Society of Automotive Engineers
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• v.7 no.6
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• pp.241-247
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• 1999

This study presents the structural analysis of car a seat frame by the finite element method. The load-deformation characteristics of seat frame are simulated according to the test requirements by FMVSS. Three dimensional modeling technique is applied to the components of the seat frame. The shell, solid , gap and rigid elements are employed to model the car seat frame assembly. Numerical results show that the recliner and kunckle plate are identified as the possible weak part of frame, and the results are well consistent with the experimental static load test. The current analysis model can provide useful informations to design a new car seat and can reduce the overall design cost and time.

• Transactions of the Korean Society of Automotive Engineers
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• v.18 no.5
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• pp.45-49
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• 2010

The automotive industry has shown a growing interest in tube hydroforming during the past years. The advantages of hydroforming (less thinning, a more efficient manufacturing process, etc.) can, for instance, be combined with the high strength of extra high strength steels, which are usually less formable, to produce structural automotive components which exhibit lower weight and improved service performance. Design and production of tubular components require knowledge about tube material and forming behavior during hydroforming and how the hydroforming operation itself should be controlled. These issues are studied analytically in the present paper. In this study, the whole process of rear sub-frame parts development by tube hydroforming using AA6061 material is presented. At the part design stage, it requires feasibility study and process design aided by CAE (Computer Aided Engineering) to confirm hydroformability in details. Effects of parameters such as internal pressure, axial feeding and geometry shape in automotive rear sub-frame by hydroforming process were carefully investigated. Overall possibility of hydroformable rear sub-frame parts could be examined by cross sectional analyses. Moreover, it is essential to ensure the formability of tube material on every forming step such as pre-bending and hydroforming. In addition, all the components of prototyping tool are designed and interference with press is examined from the point of geometry and thinning.

• Journal of the korean Society of Automotive Engineers
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• v.16 no.1
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• pp.10-21
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• 1994

본 연구에서는 현재 자동차의 좌, 우측 Back Mirror의 부품중의 하나인 Frame을 현재 Zinc Diecasting 제품을 플라스틱으로 대체하는데 따른 여러가지 문제점을 플라스틱으로 대체하는데 따른 여러가지 문제점을 플라스틱 사출성형 CAE 해석을 이용하여 검증한 뒤 그 결과를 토대로 실제 제품개발 및 금형개발 등에 응용하기 위하여 연구를 행하는데 그 목적이 있다.

• Transactions of the Korean Society of Automotive Engineers
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• v.7 no.9
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• pp.89-96
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• 1999

This paper presents the optimization design technique on the joint stiffness and section characteristic factors of chassis frame, by using beam and spring elements in a given design package. Two correction methods are used for the optimization design of chassis frame. First is the equivalent inertia of moment method in relation to the section characteristic factors of joint zones, which are thickness , width and height of frame channel section. Second is the rotational spring element with joint stiffness of joint zones. The CAE example shows that the relationship of section characteristic factors and joint stiffness can effectively be used in designing chassis frame. In this point, if static and dynamic targets are given, the joint-zone and section characteristic factors of chassis frame intended may be designed and defined by using beam and rotational spring elements.

• Transactions of the Korean Society of Automotive Engineers
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• v.12 no.3
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• pp.91-100
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• 2004

This study presents the development of a new aluminum seat frame for the commercial bus. Back moment and seat belt anchorage analysis of the conventional steel seat frame was conducted as a base model. Effective aluminum section dimensions for aluminum pipe were calculated from equivalent stiffness and equivalent weight study. Back moment and seat belt anchorage strength with the developed aluminum seat frame were compared to those of the base model. Additionally, to pass the fatigue test, shape modification of side frame assembly was conducted. From this study we could reduce the weight of seat frame more than 5 kg. And the current analysis model and procedure can provide useful informations in designing a new commercial car seat and can reduce the overall design cost and time.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.14 no.3
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• pp.92-98
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• 2015

This study investigates the durability of a two-passenger bicycle frame under non-uniform fatigue load. The bicycle frame of Model 1 installed with reinforcement support has a 20% lower maximum equivalent stress than the existing Model 2. Model 1 has a maximum total deformation that is less than half that of Model 2. Model 1 has a higher maximum fatigue life than Model 2. In addition, Model 1 has lower fatigue damage than Model 2. Thus, the bicycle frame of Model 1 installed with reinforcement support can be described as safer, as it offers more strength than Model 2. Applying this result to the design of a real two-passenger bicycle frame under non-uniform fatigue load can effectively prevent fatigue damage and improve durability.

• Transactions of the Korean Society of Automotive Engineers
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• v.11 no.4
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• pp.226-231
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• 2003

There have been many attempts to make kart chassis domestically to lower the price of complete kart. However nobody made a successful chassis due to the lack of understanding the characteristics of kart chassis frame. In this work, a baseline chassis frame under the bending and torsional load is studied. Design target is that the baseline chassis frame is quite adequate not only for the beginners but also for the beginning racers. Results from the analysis are used as a guide to design or modify the baseline chassis with the goal of proper torsional stiffness. Minimum increase in weight is being forced. As a result, the baseline chassis frame was designed, made, and tested. Based on the design results, complete karts are being manufactured by the small 1 size domestic company and these karts are being sold and run in the market.

• Transactions of the Korean Society of Automotive Engineers
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• v.20 no.1
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• pp.8-13
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• 2012

In this paper, Hybrid Electric Vehicle is directly designed and manufactured for base study of HEV's system and Green Car. Foundation design consists of power train design and the frame design. The power train concept includes motor, engine, generator and battery. And the concept of the frame is the single-seat of this self-made HEV. A frame installed in hybrid system contains suspension, steering wheel, seat, accelerating pedal, brake pedal, clutch handle and various chassis parts with bearings. Electromagnetic clutch is equipped to transmit engine power to drive axle. The control algorism make using LabVIEW to control of an engine and a motor depending on drive condition. A parallel type hybrid system is manufactured to control operation of a motor and an engine depending on vehicle speed.

• The Transactions of the Korean Institute of Power Electronics
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• v.27 no.4
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• pp.283-290
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• 2022

This study proposes a voltage control scheme in a synchronous reference frame to improve the dynamic characteristics of double-conversion UPSs. UPSs need to control positive and negative sequence voltage, so that positive and negative sequence extractors are generally used to obtain each sequence of the voltage and current. Voltage and current controllers for each sequence are implemented. However, the extractor causes considerable delay, and the delay restricts the control performance, especially for the current controller. To improve the dynamics of the current controller, the proposed scheme adopts a unified current controller without separating positive and negative sequences. By using discrete-time current controller, the control bandwidth can be extended significantly so that negative sequence current can be controlled. To enhance the performance, an additional feed-forward technique for output voltage regulation is proposed. The validity of the proposed controller is verified by experiments.