• Title/Summary/Keyword: Automotive exhaust parts

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Evaluation of Combustion Stability of Idling Speed State (LBT연소를 통한 Idling 운전시의 연소안정성 평가)

  • 이중순;이종승;김진영;정성식;하종률
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.5
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    • pp.66-72
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    • 1999
  • It is necessary to discuss lightening engine parts and reducing the friction of sliding parts to improve fuel consumption and combustion stability at idling condition. Lean best torque combustion which produce maximum power at a lean air-fuel ratio is effective for the reduction of exhaust gas emission and the improvement of fuel consumption. Accordingly, this study deals with the expansion of lean combustible limitation, the combustion stability and the reduction of idle speed through the analysis of combustion characteristics on the base of the control technique of precise air-fuel ratio because it does not need to maximum power at idling condition. The idle speed is increased proportional to ISC(Idle Speed Control) duty ratio. On the other hand the idle speed decreased by lean air-fuel ratio. The COV in engine speed is stable within maximum two percent up to 17.6 mixture ratio by the control of ISC duty ratio.

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Effect of the Anti-Freeze Coolant on the Corrosion Resistance of Aluminum Cylinder Heads (알루미늄 실린더헤드의 내식성에 미치는 부동액의 영향)

  • 김영찬;배도인
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.5
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    • pp.89-95
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    • 1999
  • In this study, the corrosion resistance of the aluminum casting commercial materials used in the automotive engine parts with respect to the anti-freeze coolant environment has been tested by the potentio dynamic method. especially, the effect of borax additive in engine coolant on the corrosion resistance of the aluminum casting materials has been evaluated. It was found that the borax in commercial engine coolant, used to prevent the corrosion in cast iron engine, causes a pit corrosion of aluminum casting materials at high temperature. During the engine endurance test with the coolant containing borax, the aluminum cylinder head was failed by the pitting corrosion near the exhaust port. Conclusively, it was suggested that the use of borax in the anti-freeze coolant be restricted for the automotive with aluminum cylinder head.

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A Study on Temporal Measurement of Size and Concentration for Soot Aggregates among Exhaust Emissions in Diesel Engines (디젤기관 배기 배출물에 있어서 매연 응집체 크기 및 농도의 시간적 계측에 관한 연구)

  • Bae, Myung-Whan;Kamimoto, Takeyuki;Bae, Chang-Hwan
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.1
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    • pp.116-124
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    • 2007
  • An optical method to measure the size and number density of soot aggregates in diesel exhaust has been proposed in this study. Two laser beams in co-axial alignment transmit a soot loaded exhaust gas flow, and the transmittance at each wavelength is detected by a photo diode simultaneously. The volume equivalent diameter and number density of soot aggregates in the optical path can be theoretically given by the transmittance values measured at two wavelengths. A test conducted by a single cylinder, 4 cycle, small and DI diesel engine shows that the temporal variations of the size and number density of soot aggregates in the diesel exhaust can be measured by the proposed method at a transient mode operation. It is found that the volume equivalent diameter varied temporally from 70 to 110 nm during the period that high soot concentration is observed. One can also conclude that the optical length longer than 1 m in the dynamic range regarding this method is preferable for measuring soot concentration at the level of $1\;mg/m^3$.

Thermal Fatigue Properties of Synthetic Beat Affected Zone in Ferritic Stainless Steel (페라이트계 스테인리스강의 재현 용접열영향부 열피로 특성)

  • Hong, S.G.;Cho, M.H.;Kang, K.B.
    • Journal of Welding and Joining
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    • v.27 no.1
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    • pp.79-84
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    • 2009
  • Ferritic stainless steel, which has been used as material for decoration parts in automobile, is recently used as material for the exhaust system due to its good performance at high temperature. To improve the fuel efficiency and purify automotive exhaust gas, it is needed to increase the temperature of exhaust gas. However, it is frequently reported that the rising of the temperature of exhaust gas increases thermal stress at exhaust manifold, which results in thermal fatigue failure in welded joints. Therefore, in this study, effects of chemical composition of steel and welding parameters on thermal fatigue properties of synthetic heat affected zone in ferritic stainless steel have been investigated. It has been found that thermal fatigue life in heat affected zone is affected by bead shape of welded joint and amount of soluble Nb in steel. Especially, Nb-Ti added steel has higher thermal fatigue life in comparison to Nb added steel, which is attributed to difference of precipitation behavior in both steels.

A Study on the Optimum Design Parameters of the Thermostat for Coolant Temperature Control of an Automotive Engine (자동차용 기관의 냉각수 온도조절을 위한 서머스탯의 최적설계 변수설정에 관한 연구)

  • 박경석;신진식;원종필
    • Transactions of the Korean Society of Automotive Engineers
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    • v.1 no.2
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    • pp.1-16
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    • 1993
  • It is widely recognized that exhaust emissions, fuel economy and engine torque are affected by engine temperature, and logic would suggest that a cooling system offering a better compromise of engine temperature would improve both overall engine performance and economy. Author measured coolant temperature of some parts and flow rate which are necessary to heat transfer in a engine. And Author determined parameters necessary for the optimum design of a thermostat to keep the best engine performance ; determined the optimum operating temperature of electric cooling fan. A summary of this study is followed. 1. Study of the effects of cooling condition to combustion character in a engine. 2. Analyze of heat transfer surrounding engine cylinders. 3. Study of the effects of cooling character to engine heat rejection, determination of the optimum collant temperature for keeping the optimum engine performance and determination of the optimum design of a thermostat for keeping that temperature.

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Performance Analysis of High Efficiency Co-generation System Using the Experimental Design Method (실험계획법을 이용한 고효율 소형 열병합 시스템 성능 해석)

  • Ryu, Mi-Ra;Lee, Jun-Sik;Park, Jeong-Ho;Lee, Seong-Beom;Lee, Dae-Hee
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.3
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    • pp.20-25
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    • 2012
  • As a kind of distributed energy system, the co-generation system based Diesel engine using after-treatment device was devised for its environmental friendly and economic qualities. It is utilized in that the electric power is produced by the generator connected to the Diesel engine, and waste heat is recovered from both the exhaust gases and the engine itself by the finned tube and shell & tube heat exchangers. An after-treatment device composed ceramic heater and DOC(Diesel Oxidation Catalyst) is installed at the engine outlet in order to completely reignite the unburned fuel from the Diesel engine. In this study, mutual relation of each experimental condition was derived through minimum number of experiment using Taguchi Design and ANOVA recently used in the various fields. It is found that the total efficiency (thermal efficiency plus electric power generation efficiency) of this system reaches maximum 94.4% which is approximately higher than that of the typical diesel engine exhaust heat recovery system.

An Experimental Study on the Measurement of Instantaneous Surface Temperature and Heat Flux on the Cylinder Head Surface of DI Diesel Engine (DI 디젤기관 실린더 헤드표면의 순간온도 및 열유속 측정에 관한 실험적 연구)

  • 이재순;김기태;이현구;강태경;우종헌;김수성
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.5
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    • pp.178-187
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    • 1997
  • For the experimental measurement of heat flux of DI diesel engine combustion chamber, the instantaneous temperature probes and data acquisition system were developed. By the analysis of measured temperatures at the cylinder head, the temperature at the point 3 which is located between intake and exhaust valve was higher than that of the other points. Temperatures at the point located mear the exhaust valve were higher than those of intake valve. The instantaneous and mean temperature at the cylinder head increases proportionally to the increase of the engine speed, while the temperature swing varies inversely. Temperature swings have influence on the maximum heat flux values from gas into head surface. It has been verified that these probes and data acquisition system perform well by the comparison of the trend of instantaneous temperature variation with that of measured combustion chamber pressure variation with respect to crank angle. It is presumed that these probes could be used in the measurement of other parts of combustion chamber as piston, cylinder wall etc. for the future study.

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A Study on the Characteristics of the Oil-free Turbocharger for Diesel Engine Vehicles (디젤 엔진 차량의 무급유 터보차져의 성능 평가에 관한 연구)

  • Park, Dong-Jin;Kim, Chang-Ho;Lee, Yong-Bok
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.4
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    • pp.47-55
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    • 2008
  • Turbocharger has a main purpose on recycling of the exhaust gas from the engine cylinder. On the basis of the facility characteristics, the turbocharger supported on floating ring bearings has some problems such as the large volume, oil supplement for lubrication and high power loss due to high operating torque. The air foil bearing has been studied as the bearing element to be able to alternate the floating ring bearing without the problems of the floating ring bearing. In this study, the air foil bearing has 2 parts; journal and thrust bearings, and the test facility consists of the engine, exhaust and intake parts. In addiction, the specification of the turbocharger follows a small turbocharger for SUV engine. The engine speed is varied from 750 (idle rpm) to 2,500 rpm and then, the rotating speed of the turbocharger rotor is accelerated from 0 to 100,000 rpm. From those experiments, the comparison between the performances of the air foil bearing and floating ring bearing is conducted and the results show that the air foil bearing has less power loss, maximum 770 watt, than the floating ring bearing, maximum 5,110 watt. This result verifies that the air foil bearing is more efficient and able to output more power under the same condition of the input power.

Structure & operation of electronic fuel injection (전자제어식 연료분사장치의 구조와 작동)

  • 목희수
    • Journal of the korean Society of Automotive Engineers
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    • v.8 no.4
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    • pp.13-23
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    • 1986
  • The power of an international combustion engine depends on its ability to inhale air whether it is naturally aspirated or turbocharged. The use of fuel injection allows engine efficiency to be increased through a more even distribution of the air/fuel ratio throughout the engine's operation range. The theoretical value for complete combustion in an engine is commonly refered to as stoichiometric, which means that we require 14.7 parts of air to 1 part of gasoline. This stoichiometric ratio can be more closely maintained with electronically controlled fuel injection than it can with carburetion. Because of the greater efficiency of the engine using fuel injection, a horse power increase of at least 10% is produced over its carburetor version. In addition, better fuel economy and less exhaust emissions are also obtained.

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A Study on the Injection Characteristics of Urea Solution to Improve deNOx Performance of Urea-SCR Catalyst in a Heavy Duty Diesel Engine (대형 디젤 엔진용 요소분사 SCR촉매의 deNOx 성능향상을 위한 요소수용액의 분사특성 연구)

  • Jeong, Soo-Jin;Lee, Chun-Hwan
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.4
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    • pp.165-172
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    • 2008
  • Urea-SCR, the selective catalytic reduction using urea as reducing agent, has been investigated for about 10 years in detail and today is a well established technique for deNOx of stationary diesel engines. In the case of the SCR-catalyst a non-uniform velocity and $NH_3$ profile will cause an inhomogeneous conversion of the reducing agent $NH_3$, resulting in a local breakthrough of $NH_3$ or increasing NOx emissions. Therefore, this work investigates the effect of flow and $NH_3$ non-uniformities on the deNOx performance and $NH_3$ slip in a Urea-SCR exhaust system. From the results of this study, it is found that flow and $NH_3$ distribution within SCR monolith is strongly related with deNOx performance of SCR catalyst. It is also found that multi-hole injector shows better $NH_3$ uniformity at the face of SCR monolith face than one hole injector.