• Title/Summary/Keyword: Automotive body

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Creep Characteristics of Titanium Alloy(Ti-6Al-4V) at 0.3Tm (티타늄합금(Ti-6Al-4V)의 0.3Tm에서 크리프 특성)

  • Yoon Jongho;Hwang Kyungchoon;Woo Hyun-Gu
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.3
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    • pp.117-122
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    • 2005
  • Titanium alloy has widely been used as material for glasses frame parts because it has high specific strength. It is also light and harmless to human body. However, we have little design data about the mechanical properties such as the creep behaviors of the alloy. Therefore, in this study, creep tests under four constant stress conditions have been conducted with four different temperature conditions. A series of creep tests had been performed to get the basic design data and life prediction of titanium products and we have gotten the following results. First, the stress exponents decrease as the test temperatures increased. Secondly, the creep activation energy gradually decrease as the stresses became bigger. Thirdly, the constant of Larson-Miller parameter on this alloy was estimated as about 2.5. Finally, the fractographs at the creep rupture showed the ductile fracture due to the intergranullar rupture and some dimples.

Development of Vibration Index for the Objective Evaluations of Idle Vibration Quality in a Passenger Car (차량 아이들 감성진동 평가를 위한 진동평가지수의 연구)

  • Park, Hong-Seok;Lee, Sang-Kwon;Yoon, Gi-Soo;Lee, Min-Sup
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.3
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    • pp.214-222
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    • 2012
  • Driver's feeling is variously affected by lots of components such as engine, frame, wheels, and seats during the operation of automobiles. The main objective of this research is to identify the correlation between subjective evaluation and vibration metrics that was set by ISO to investigate development of the car vibration quality index using multiple linear regressions(MLR). A previous research related with automotive vibration quality used the method of calculating acceleration values of the point of a seat, a seat back, foot as RMS for objective evaluation. The automotive comfort is determined by RMS values. In comparison with the previous research, this study includes not only the vibration metrics, but also subjective values by jury evaluation. By indentifying the correlation between subjective evaluation and vibration metrics, the automotive vibration quality index is developed through MLR. Based on the results of this study, the proposed the automotive vibration quality index which developed through MLR will be helpful to obtain objective and reliable automotive comfort values.

Developing an In-vehicle Network Education System Based on CAN (CAN을 기본으로한 전기자동차용 차량 네트워크 교육용 시스템 개발)

  • Lee, Byoung-Soo;Park, Min-Kyu;Sung, Kum-Gil
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.4
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    • pp.54-63
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    • 2011
  • An educational network system based on CAN protocol internal to a passenger ground vehicle has been developed. The developed network system has been applied to a commercial plug-in electrical vehicle and verified the educational applicability. To apply this in-vehicle network technology based on CAN, a suitable electric vehicle has been chosen and a CAN network structure has been designed, developed and manufactured. Since the commercial electric vehicle chosen as a test bed has its own proprietary electric network, we explain how the original electric network has been utilized and how the new network system has been designed. The developed network system on a real vehicle has been tested to show the applicability and the performance. Finally, the system has been applied at few classrooms to demonstrate how the in-vehicle network system works and to teach how to analyse the CAN signals. The developed system proven to be effective for educational purpose.

Study on Structural Safety Analysis of Upper Arm (어퍼암의 구조적 안전성 해석에 대한 연구)

  • Cho, Jaeung;Han, Moonsik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.3
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    • pp.113-125
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    • 2013
  • This study analyzes upper arm as the part of suspension through the structural analyses of fatigue. Maximum displacement is shown at the knuckle joint connected with the bracket of automotive body. Among the cases of nonuniform fatigue loads, 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' becomes most stable. Maximum life at 'Sample history' or 'SAE transmission' can be shown with 60 or 3.5 times more than 'SAE bracket history' respectively. In case of 'Sample history' with the average stress of $-4{\times}10^4$ to $4{\times}10^4$ MPa and the amplitude stress 0 to $8{\times}10^4$ MPa, the possibility of maximum damage becomes 3%. This stress state can be shown with 5 or 6 times more than the damage possibility of 'SAE Bracket history' or 'SAE transmission'. This study result is applied with the design of upper arm and it can be useful at predicting prevention and durability against its damage.

Material Arrangement Optimization for Automotive BIW considering a Large Number of Design Variables (과다 설계변수를 고려한 차량 BIW의 소재배치 최적화)

  • Park, Dohyun;Jin, Sungwan;Lee, Gabseong;Choi, Dong-Hoon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.3
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    • pp.15-23
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    • 2013
  • Weight reduction of a automobile has been steadily tried in automotive industry to improve fuel efficiency, driving performance and the production profits. Since the weight of BIW takes up a large portion of the total weight of the automobile, reducing the weight of BIW greatly contributes to reducing the total weight of the vehicle. To reduce weight, vehicle manufacturers have tried to apply lightweight materials, such as aluminum and high-strength steel, to the components of BIW instead of conventional steel. In this research, material arrangement of an automotive BIW was optimized by formulating a design problem to minimize weight of the BIW while satisfying design requirements about bending and torsional stiffness and perform a metamodel-based design optimization strategy. As a result of the design optimization, weight of the BIW is reduced by 45.7% while satisfying all design requirements.

Automotive Engine Cooling Using a Phase Change Material (상변환 물질을 이용한 자동차 냉각 성능 향상에 대한 연구)

  • Kim, Ki Bum;Moon, Byung Heun;Choi, Kyung Wook;Lee, Ki Hyung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.3
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    • pp.24-29
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    • 2013
  • An automotive cooling system is designed sufficiently large enough to endure the excessive heat load. In general driving condition, the cooling systems are too large to operate optimally. An experimental study was performed to evaluate a novel automotive cooling strategy using the latent heat of a phase change material (PCM). The strategy is expected to reduce the cooling system size up to around 35% and the engine warm-up time around 60%. The strategy will help improve fuel economy and emissions characteristics of vehicles as a result of reduced total body weight and shortened engine warm-up time by a smaller radiator, as well as more stable combustion mode due to constantly maintained coolant temperature.

Optimum Design of Welding Pitch Considering Fatigue Life of Spot Welding Nuggets (점용접부의 피로수명을 고려한 용접 피치 최적설계)

  • Lee, Sang-Beom;Jeon, Sang-Hoon;Yim, Hong-Jae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.4
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    • pp.179-185
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    • 2008
  • The purpose of this paper is to propose a systematic method on the weld pitch design of a vehicle sub-frame considering the fatigue life of spot welding points. The input data, which perform the fatigue analysis on the spot welding nuggets, are obtained by both the dynamic analysis of the multi-body vehicle model passing through the virtual proving ground of a typical Belgian road and the quasi-static analysis with the finite element model of the vehicle sub-frame. By utilizing the life cycle data obtained from the fatigue analysis, the welding points to perform the pitch change are determined. The sensitivity analysis on the fatigue life of the welding points is carried out by using the three-level orthogonal array design, and through the results of the sensitivity analysis, the best combination on the welding pitch is determined. This study shows that as compared with the baseline design, the sub-frame redesigned by the proposed technique improves the fatigue life about 7 percent while reducing the number of welding points about 19 percent.

Study of Failure Examples of Automotive Electronic Control Suspension System Including Cases with Wiring Disconnection and Air Leakage (배선 단선과 에어 누설에 관련된 자동차 ECS 시스템의 고장사례 고찰)

  • Lee, Il Kwon;Park, Jong Geon;Shin, Myung Shin;Jang, Joo Sup
    • Tribology and Lubricants
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    • v.29 no.3
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    • pp.180-185
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    • 2013
  • The purpose of this study was to analyze the tribological characteristics of the Electronic control suspension System in a car. In the first example, the cilp used to attach the front electronic control suspension(ECS) system's control actuator was fastened very tightly. Thus, the wire was cut because of continual rotation of the shock-up shover piston rod used to adjust the height of the car. This verified the disconnection phenomenon where wire damaged makes it impossible for the ECS system to send signal to the actuator. The second example, involved a minute hole that allowed gas to leak from the ECS system. As a result, the height of the car verified the down phenomenon. In the third example, the resistance of a wire measured at $0.21{\Omega}$, when the G sensor was disconnected from the system. This verified the system shutdown and lighting of the ECS warning lamp because of body interference caused by a slight pressure on the battery cover. Therefore, quality control is always necessary to ensure safety and durability of a car.

Development of Vibration Index for the Objective Evaluations of Idle Vibration Quality in a Passenger Car (차량 아이들 감성진동 평가를 위한 진동평가지수의 연구)

  • Park, Hong-Seok;Lee, Sang-Kwon;Yoon, Gi Soo;Lee, Min Sup
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2012.10a
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    • pp.683-688
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    • 2012
  • Driver's feeling is variously affected by lots of components such as engine, frame, wheels, and seats during the operation of automobiles. The main objective of this research is to identify the correlation between subjective evaluation and vibration metrics that was set by ISO to investigate development of the car vibration quality index using multiple linear regressions (MLR). A previous research related with automotive vibration quality used the method of calculating acceleration values of the point of a seat, a seat back, foot as RMS for objective evaluation. The automotive comfort is determined by RMS values. In comparison with the previous research, this study includes not only the vibration metrics, but also subjective values by jury evaluation. By indentifying the correlation between subjective evaluation and vibration metrics, the automotive vibration quality index is developed through MLR. Based on the results of this study, the proposed the automotive vibration quality index which developed through MLR will be helpful to obtain objective and reliable automotive comfort values.

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An Observation on the Change of the Style Image of Body Side by the Design of the Greenhouse (그린하우스 디자인에 의한 차체 측면의 스타일 이미지 변화 고찰)

  • Koo, Sang;Chang, Ho-Ik
    • Archives of design research
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    • v.19 no.1 s.63
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    • pp.163-170
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    • 2006
  • Recently automotive markets are on the way into maturing status with the mega merger between makers which brought equalizations of technology and upgrade of overall performance of vehicles. For the reason why it is the recent trend which has more importance on the software oriented element such as the style design of vehicles than the hardware such as the mechanical elements. This changing characteristics of automotive design which requires more creativity and finished style treatment on an automotive design demand the specific method of designing from the lingual concept of the vehicle. In this research the possibility has been observed the design elements between the greenhouse of the vehicle body with analyzing the shape elements of it and the change of the characteristics of body shape had been observed. The possibility of extract of creating the method of specifying the shape from the lingual concept had been examined either.

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