• 융복합기술연구소 논문집
• /
• 제10권1호
• /
• pp.25-29
• /
• 2020

Magnetic gears of non-contact power type have great advantages in terms of maintenance and repair than mechanical gears, and are used in various ways. Harmonic gears can derive a higher gear ratio than conventional gears through power transmission through a unique rotation mechanism. Magnetic harmonic gears, in which the gear teeth of the harmonic gears are replaced with magnets, have the advantages of both gears, but are difficult to implement and practical, so many studies are being conducted. In this study, we check whether the results of various types of magnetic gears can be applied to harmonic gears. By applying the axial type magnetic gear to the harmonic gear, the characteristic analysis is conducted to see if the result comparable to the existing radial type magnetic harmonic gear is obtained.

• 대한기계학회:학술대회논문집
• /
• 대한기계학회 2003년도 춘계학술대회
• /
• pp.1166-1172
• /
• 2003

The extremely strong competition among the world automobile industries has introduced the concept of PLM in the total production activities, one of whose major components is VM(Virtual Manufacturing). If the production lines are equipped with robots, the application of OLP in the virtual space is fully mature. However, in the point of the investment's and the maintenance's view, there are always some activities, which can not be automated: for example, typically the manual welding for prefixing in the automobile body shop and the material loading. Process planning for these activities, therefore, are decided mainly by experiences, which caused many repeated rework of the processes and the inconvenience of the workers, and resulted consequently in the reduction of the productivity and the safety of the workers. In this paper, the optimal dimension of the welding gun and its handle position and the optimal working path is simulated and decided by use of DELIMN/IGRIP and DELMIA/Ergo and the working area modelized in the virtual workcell of DELMIA.

• 소성∙가공
• /
• 제21권8호
• /
• pp.499-505
• /
• 2012

The fuel cell is a very promising power generation system combining the benefits of extremely low emissions, high efficiency, ease of maintenance and durability. In order to promote the commercialization of fuel cells, a flexible forming process, in which a hyper-elastic rubber is adopted as a medium to transmit forming pressure, is suggested as an efficient and cost effective manufacturing method for fuel cell bipolar plates. In this study, the ability of this flexible forming process to produce the micro channel arrays on metallic bipolar plates was first demonstrated experimentally. Then, a finite element (FE) model was built and validated through comparisons between simulated and experimental results. The effects of key process parameters on the forming performance such as applied load and punch velocity were investigated. As a result, appropriate process parameter values allowing high dimensional accuracy without failure were suggested.

• 한국산업융합학회 논문집
• /
• 제26권4_2호
• /
• pp.649-656
• /
• 2023

Recently, global warming has become severe, and regulation is established for carbon savings each field. its regulation is applied to various fields using IC engine such as automobile, ship, agricultural machine. Therefore engine block applied Common Rail Direct Injection(CRDI) technology, that carry out thermal-structure analysis to examine design. The thermal load about 900℃ by explosion was applied in cylinder. And pressure about 9 MPa(90 Bar) was applied to structure analysis. As a result, it was the highest at 185.99℃ at the top of cylinder. Static-structure analysis applied thermal load, that was shown maximum equivalent stress at 142.59 Mpa and Maximum principal stress 145.03 MPa, Minimum principal stress -149 MPa. When compare analysis results to material property, it design is safety structurally.

• 한국안전학회지
• /
• 제31권1호
• /
• pp.13-18
• /
• 2016

KTX wheelset bearings have thus far been maintained in accordance with the maintenance system of French national railway company, SNCF. The overhaul cycle time (OCT) of KTX wheelset bearings is now 1.4 million km in mileage. This value, however, has not been validated in Korea that has much different railway environments with France. In fact, it is impossible to validate OCT of wheelset bearings directly because they are disassembled and cleaned only when some faults are detected. In this paper, the accuracy of the current OCT value was evaluated indirectly by investigating the effect of grease lubricants on the bearing life. Five grease samples (one new and four aged greases) were used in this study. Four aged greases of different conditions were obtained from four wheelset bearings whose mileages were about 0.3, 1.2, 1.3, and 1.8 million km, respectively. Each grease sample was then injected into the RCF (Rolling Contact Fatigue) tester and fatigue lifetime was experimentally estimated. In addition, the wt% of Fe in each grease sample was analysed. The experiment results reveal that the bearing lifetime is inversely proportional to the mileage of grease sample while the wt% of Fe increases with the mileage of grease sample. Based on the experimental results, it can be concluded that the current OCT value is appropriate for the first overhaul of wheelset bearings. However, further validation is required to determine the second and third OCT values.

• 한국자동차공학회논문집
• /
• 제22권7호
• /
• pp.70-75
• /
• 2014

The experiment was done on traveling at the speed of 20km/h, 60km/h and 100km/h using the performance testing mode for chassis dynamometer. The experimental method were employed to measure the waveform of secondary ignition coil and exhaust emission. In this experiment, the correlation between the secondary waveform coming from ignition coil and exhaust emission were measured in decrepit vehicle. The secondary waveform characterized by the value of effective discharge energy. The following results are obtained by analyzing the data relativity between the effective discharge energy and exhaust emission. The variation rate of effective discharge energy was largest 60km/h, 20km/h, 100km/h velocity in the ordered named. As the vehicle velocity increases, the average variation rate of CO and $NO_X$ decreases and that of HC and $CO_2$ decrease. The value of effective discharge energy, CO, $NO_X$ and fuel consumption is measured badly in case of car with failures in MAP, spark plug and good in case of car with before and after maintenance regardless of vehicle velocities. The value of effective discharge energy is to be nearly parabolic shape as vehicle velocity increases. As the value of effective discharge energy increases, the value of $NO_X$, HC and $CO_2$ decrease, the value of CO increase. The most sensible factors of exhaust emission were CO, $NO_X$, and the small variation factors were HC, $CO_2$.

• 한국산학기술학회논문지
• /
• 제11권2호
• /
• pp.420-425
• /
• 2010

온간단조(warm forging) 가공은 가공소재(Billet)를 $800^{\circ}C$ 정도로 가열하여 금형의 다이블록 임프레션(impression) 상면(上面)에 위치결정 시켜 단조하고 있는데, 이 단조가공 과정에서 산화스케일의 비산에 따른 작업자의 화상에 대한 위험도와 산화스케일이 다이블록의 임프레이션에 부착 되거나 열처리기술 미흡으로 금형수명(die life)을 단축시키며 다이블록 안에 분무하는 이형제는 유해먼지, 유해증기, 미스트, 퓸, 악취 등을 발생시켜 작업장 환경을 오염시킴으로써 직무기피 직종으로 분리되기 때문에 생산량 목표 달성에 큰 문제점으로 대두 되고 있다. 더욱이 다이블록의 임프레이션 마멸부위를 수리보수하기 위한 재생공법의 미흡으로 납기지연, 금형비 상승의 요인으로 나타나므로 이에 대한 재생공법 개선과 작업장의 공해물 제거장치의 개발이 요망되고 있다. 본 연구에서는 황동제 관 이음쇠의 온간단조가공에서 도출된 빌릿가열시 문제점, 금형재생 보수시 문제점, 제조원가의 상승요인 등을 외국의 기술과 비교하여 온간단조 금형제작방법개선, 금형재생보수공법 개선, 유해가스 제거장치를 도입하여 환경친화형 작업장 개선 등으로 문제점을 해결 하고자 하였다.

• 항공우주시스템공학회지
• /
• 제17권2호
• /
• pp.16-25
• /
• 2023

항공업계의 외부 이물질(FOD)은 다양한 종류가 있으며 작업자가 분실한 공구는 항공기 제작, 운용, 정비 분야 전반에 걸쳐 위험 요소로 작용하고 있다. 작업자의 부주의에 의해 분실된 공구로 인한 사고는 항공산업 전반에 걸쳐 지속적으로 발생하고 있으며, FAA, EASA 등 항공 관련 기관에서는 FOD 발생 예방을 위해 공구 관리 규정을 제정하고 시스템을 구축하고 있다. 하지만, 국내의 경우 관련 규정 및 절차가 미흡한 수준이며, 항공기의 안정적인 제작 및 인증, 운용 및 정비를 위해서는 체계적이고 효과적인 공구 관리 시스템의 도입이 반드시 필요하다. 본 논문에서는 국내외 감항당국 및 항공산업 관련 단체의 공구 관리 규정 및 절차를 분석하고, 미국 국립 표준 협회를 통해 인증된 NAS 412의 Tool Control 규정을 바탕으로 국내 항공산업계 도입이 필요한 무선통신 기술 기반의 공구 관리 시스템을 제안하였다.

• Tribology and Lubricants
• /
• 제21권5호
• /
• pp.227-235
• /
• 2005

This paper presents a tribological study on the failure cases of automatic transmission components in a passenger car. The automatic transmission system is composed of torque converter, clutch, brake, planetary gear, and valve body controlling oil pressure of an automatic transmission fluid. The most largest influence components in an automatic transmission are a torque converter and clutch plate in which are influenced by a wear and torque converting energy loss. The failure case study of an automatic transmission indicates that the tribological design and maintenance technologies should be considered as a key design concept. This means that the failure and power energy loss come from the friction, wear and a oil leakage of an automatic transmission, which is related to the oil seal and O-ring seal failures.

• 한국항해항만학회:학술대회논문집
• /
• 한국항해항만학회 2000년도 추계학술대회논문집
• /
• pp.97-100
• /
• 2000

Si$_2$Sr$_2$CuO$\sub$x/(Bi(2201)) thin films are fabricated by atomic layer by layer deposition using ion beam sputtering(IBS) method. During the deposition, 10 %-ozone/oxygen mixture gas of typical 5.0 ${\times}$ 10$\^$-5/ Torr is applied with ultraviolet light irradiation for oxidation. XRD and RHEED investigations reveal out that a buffer layer with some different compositions is formed at the early deposition stage of less than 10 units cell and then c-axis oriented Bi(2201) is grown.