• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1992년도 춘계학술대회 논문집 92
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• pp.115-130
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• 1992

The analysis of thermoplastic automotive bumpers needs not only characterizations of the thermomechanical properties of thermoplastic materials but also the finite element method which can solve the problems with a large deflection, an elastic-inelastic deformation, and a change of a contact state. This paper describes the modeling techniques in the finite element analysis in order to get a good prediction of thermoplastic bumper behaviors. Simplification effects of a complex geometry of thermoplastic bumpers are studied by comparing the results from static loading tests and the finite element analysis.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2004년도 제5회 압연심포지엄 신 시장 개척을 위한 압연기술
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• pp.45-52
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• 2004

Continuing pressure for the weight reduction of vehicles and improvement of collision safety is driving the development of new high strength steel with excellent formability. The formable high strength steels which have excellent drawability have been developed and applied to the complicated inner panels. Although BH steel have mainly occupied the material market for outer panels, it is challenged by DP steel which have low yield strength and good bake hardenability. The advanced high strength steel, TRIP steels and DP steels which have excellent formability are new alternatives to conventional HSLA steel for structural parts such as members and pillars. HSLA steels also have been used for automotive bumper reinforcements due to their high yield ratio. Higher grade complex phase steel(CP) were developed for bumper reinforcements by addition of precipitation hardening to transformation strengthened steel. The usage of the advanced high strength steel ale increasing and will become the main material in structural parts near future. This paper describes the features of newly developed high strength cold rolled steels for automobiles.

• 한국산학기술학회논문지
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• 제12권3호
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• pp.1122-1127
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• 2011

자동차 범퍼는 충돌 시 차량 충격 에너지를 흡수하여 차체를 보호하는 중요한 부품이다. 따라서 자동차 범퍼 설계의 초기 단계에서 범퍼 충돌 성능을 만족하는 범퍼 빔의 단면을 결정하는 것은 매우 중요한 요구 조건이다. 본 논문에서는 고정벽 충돌 대응용 자동차 범퍼 빔의 최적 단면 계산을 위하여 중간매개반응표면모델을 사용하였다. 자동차 범퍼 충돌 해석의 결과로 나오는 비선형성이 강한 충격력 대 범퍼 빔의 변위 결과 그래프를 중간매개반응표면모델을 사용하여 정도가 확보된 근사화된 그래프를 만들어서 범퍼 충돌 시의 범퍼 빔의 변형 결과를 구하게 된다. 본 연구의 방법을 이용하면 3차원 비선형 유한요소해석에서 요구되어지는 방대한 해석 시간을 획기적으로 줄일 수 있게 된다. 본 중간매개반응표면모델을 이용한 범퍼 빔의 변형 결과는 3차원 유한요소해석 결과와 비교하여 그 결과 정도의 타당성을 검증하였다.

• 한국정밀공학회지
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• 제29권8호
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• pp.840-844
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• 2012

Roll forming process is a sheet metal forming process where the forming occurs with rolls in several steps, often from an undeformed sheet to a product ready to use. And each pair of forming rolls installed in a forming machine operates a particular role in making up the required final cross-section. This process used to many industry manufactures and recently apply to automotive industry. This study, FEM simulation applied bumper reinforcement using SHAPE-RF software and analyzed about total effective strain, longitudinal strain, thickness according to the roll-pass.

• 한국자동차공학회논문집
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• 제14권5호
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• pp.79-83
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• 2006

The present low speed crash regulations and RCAR test for insurance estimate do not tend to reflect car crash occurred on a road. Therefore, car makers are trying to readjust test standard be similar to a real situation. Passenger cars and SUV vehicles on the market will be subject to this study for car to car crash. In addition, we will discuss improvement of test methods for a low speed crash and direction of bumper design by performing this impact analysis.

• 한국정밀공학회지
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• 제30권8호
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• pp.797-801
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• 2013

Today's automotive industry is evolving toward low-emissions or zero-emissions high-efficiency vehicles. Highly efficient power sources are required, as well as high strength steels for various parts to increase safety. In this study, we investigated the roll-forming process for the development of high strength, lightweight steel bumper beams. The roll-forming process was analyzed using the software package Shape-RF in combination with a rigid-plastic finite element method model. An optimal roll-forming process based on roll-pass was obtained using finite element method simulations.

• 한국기계가공학회지
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• 제9권1호
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• pp.55-60
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• 2010

The air resistance about automotive body is studied by the flow analysis in this study. Maximum air flow velocity is shown with 28 to 30 m/s on the upper roof of automotive body. The air flow becomes most regular at automotive body model 3 but the model of 2 or 3 becomes irregular in comparison with the model 1. The maximum air resistance pressure is shown with 413 to 420 Pa at the front bumper of automotive body. The flow velocity at inlet or middle plane of automotive body is shown as the contour same with the model of 1, 2, or 3. But the velocity at outlet plane at model 1 is shown as the contour different with the model of 2 or 3.

• 한국융합학회논문지
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• 제10권8호
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• pp.159-164
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• 2019

충격을 완화시키기 위해 봅슬레이의 프론트 범퍼가 장착되지만, 봅슬레이에 대한 공기 저항은 앞에 위치한 몸체의 형태에 따라 달라진다. 본 연구에서는 봅슬레이의 세 가지 형상에 대한 유동 해석을 수행하였으며, 압력을 적게 받게 되는 모델 B, C인 앞이 뾰족한 형태가 앞이 둥근 모델인 모델 A보다 공기 저항을 줄일 수 있고 범퍼 뒤 쪽이 좁아지는 형태가 넓어지는 형보다 좀 더 매끄러운 유동 흐름이 될 수 있다. 본 연구 결과는 봅슬레이에서의 유동 저항을 가장 줄일 수 있는 몸체의 설계를 확보하는 데 기여할 수 있다고 사료된다. 본 연구결과를 토대로 얻은 봅슬레이의 내구성 있는 설계데이터를 활용함으로서 실생활에서의 기계나 구조물에 융합하여 그 미적 감각을 나타낼 수 있다.

• 한국자동차공학회논문집
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• 제20권2호
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• pp.141-147
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• 2012

Engine mount is used to soften the impact of bumper with elasticity recovery and damping capacity. Inner noise and vibration to influence the comfortableness for passenger cause the engine to the chattering phenomenon. In this study, structural analysis can be done by engine mounts designed with 3D modelling. Natural frequencies and harmonic responses are analyzed by using models with some kinds of configurations. When the simulation model is applied by the force of 600N within the range of natural frequencies, the magnitude of deformation becomes 0 to 3mm. As the number of holes around inside mount increases, the capability of vibration absorption and durability becomes larger. In case of 5holes around inside mount, it can be safest on durability. The life of mount becomes larger by changing the configuration of model. The engine mount improved with durability can be designed through the result of simulation.

• 한국자동차공학회논문집
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• 제25권3호
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• pp.344-349
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• 2017

Suspension noise from under a passenger car is one of the important factors that impact the perceptual quality for drivers. However, it is difficult to validate this by component level testing in the early stage of development, because suspension noise caused by interaction of the related parts has been found at saleable vehicles late during development or at the manufacturing stage, when many customers have already filed for claims. This study proposed a validation testing under research by the DFSS process that enables reproduction of vehicle level noise by component level testing using a shock absorber with the related parts, such as urethane bumper and top mount. This study also developed a compromised test matrix while analyzing the noise factors through experimental design and analysis of variance to determine what factors can affect noise. Based on this study, we expect that the vehicle level and customer claim can be validated during initial development timing by a more reliable component noise validation test.