• Title/Summary/Keyword: Automation rate

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Development of Controlled Gas Nitriding Furnace(II) : Controlled Gas Nitriding System and its Hardware (질화포텐셜 제어 가스질화로 개발(II) : 제어시스템 및 하드웨어)

  • Won-Beom Lee;Won-Beom Lee;YuJin Moon;BongSoo Kim
    • Journal of the Korean Society for Heat Treatment
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    • v.36 no.2
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    • pp.86-95
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    • 2023
  • This paper explained the equipment and process development to secure the source technology of controlled nitrification technology. The nitriding potential in the furnace was controlled only by adjusting the flow rate of ammonia gas introduced into the furnace. In addition, a control system was introduced to automate the nitriding process. The equipment's hardware was designed to enable controlled nitriding based on the conventional gas nitriding furnace, and an automation device was attached. As a result of measuring the temperature and quality uniformity for the equipment, the temperature and compound uniformity were ±1.2℃ and 14.3 ± 0.2 ㎛, respectively. And, it was confirmed that nitriding potential was controlled within the tolerance range of AMS2759-10B standard. In addition to parts for controlled nitriding, it was applied to products produced in existing conventional nitriding furnaces, and as a result, gas consumption was reduced by up to 80%.

Development of tool-life prediction program to determine the optimal machining conditions in mold machining (금형 가공 시 최적 가공조건을 결정하기 위한 공구수명 예측 프로그램 개발)

  • Soon-Ok Park;Min-Hak Kim;Sun-Kyung Lee;Sung-Taek Jung
    • Design & Manufacturing
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    • v.17 no.1
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    • pp.7-12
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    • 2023
  • Recently, with the emergence of the 4th industrial revolution, the demand for smart factories and factory automation is increasing. In this study, a tool life prediction program was developed to select optimal machining conditions using CNC milling equipment, which is widely used in flexible production and automation. The equipment used in the experiment was Hwacheon Machine Tool's 5-axis machining equipment, and the tool used was a 17F2R tool. For the machining path, the down-milling cutting method was selected and long-term machining was performed. The analysis standard for side wear on the tool was set at 0.1 to 0.2 mm, and tool life data and wear data were obtained in the cutting experiment. The program was created through the data obtained from the experiment, and a prediction rate of over 90% was secured when comparing the experimental data and the predicted data.

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On the Establishment of LSTM-based Predictive Maintenance Platform to Secure The Operational Reliability of ICT/Cold-Chain Unmanned Storage

  • Sunwoo Hwang;Youngmin Kim
    • International journal of advanced smart convergence
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    • v.12 no.3
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    • pp.221-232
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    • 2023
  • Recently, due to the expansion of the logistics industry, demand for logistics automation equipment is increasing. The modern logistics industry is a high-tech industry that combines various technologies. In general, as various technologies are grafted, the complexity of the system increases, and the occurrence rate of defects and failures also increases. As such, it is time for a predictive maintenance model specialized for logistics automation equipment. In this paper, in order to secure the operational reliability of the ICT/Cold-Chain Unmanned Storage, a predictive maintenance system was implemented based on the LSTM model. In this paper, a server for data management, such as collection and monitoring, and an analysis server that notifies the monitoring server through data-based failure and defect analysis are separately distinguished. The predictive maintenance platform presented in this paper works by collecting data and receiving data based on RabbitMQ, loading data in an InMemory method using Redis, and managing snapshot data DB in real time. The predictive maintenance platform can contribute to securing reliability by identifying potential failures and defects that may occur in the operation of the ICT/Cold-Chain Unmanned Storage in the future.

Frame/Slot Allocation Method for Real-time Traffic in IEEE 802.15.4 Wireless Sensor Networks (IEEE 802.15.4 무선센서네트워크의 실시간 트래픽 처리를 위한 프레임/슬롯 할당방법)

  • Kim, Hyung-Seok
    • Journal of the Institute of Electronics Engineers of Korea CI
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    • v.44 no.3
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    • pp.49-56
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    • 2007
  • The IEEE 802.15.4 low rate wireless personal area network is a protocol suitable for wireless sensor networks. Thus there has been growing interest in the IEEE 802.15.4 protocol in the home automation networks. This paper proposes a scheduling scheme obtaining optimal parameters regarding the IEEE 802.15.4 frame and subframes in the home automation networks. Guaranteed time slots (GTS) are exploited for the delivery of real-time traffic. Given a set of the requirements for bandwidths and periods assigned to nodes in the network, the beacon interval and the active/inactive subframe duration satisfying the requirements are selected considering the low duty cycle by the proposed scheme. Based on these parameters, analytic results provide the way to efficient use of network resources including energy.

Growth and Flowering before and after Storage of African Marigold and Salvia Seedlings Stored under Different Light Conditions

  • Heo, Jeong Wook;Kim, Dong Eok;Kang, Kee Kyung;Park, Sang Hee;Chun, Changhoo
    • Horticultural Science & Technology
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    • v.31 no.4
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    • pp.400-406
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    • 2013
  • This study was conducted to investigate the growth and flowering of African marigold (Tagetes erecta L.) and salvia (Salvia splendens F. Sello ex Ruem & Schult.) seedlings before and after storage under fluorescent lamps and green LED radiation conditions with different light intensities during storage. The both seedlings were kept under a storage room controlled at $8^{\circ}C$ air temperature and $40{\pm}10%$ relative humidity conditions. Light intensities were maintained at 15 and $30{\mu}mol{\cdot}m^{-2}{\cdot}s^{-1}$ during storage. In lighting treatments, dry weight of African marigold at 28 days after storage was not significantly different, and decreased approximately 29% compared to pre-storage under dark treatment. There was no significant difference in the leaf area of salvia seedlings stored under dark condition compared to before storage, but the leaf area under green light radiation with higher light intensity (treatment GH) was two times greater than before storage. The survival rate after transplanting of African marigold stored under dark condition was 10%, and days to flowering increased compared to those stored under fluorescent and green light with higher light intensity (treatment FLH, GH). Comparing to before storage, growth and flowering of the both seedlings after storage were significantly promoted by the light exposure during storage. The present experimental results show that the light intensity should be decided to maintain minimum growth during lighting storage and storage quality of the seedlings such as flowering promotion and extended blooming period after lighting treatment during storage period from the above results.

The Influence of Personality Traits on Airline Untact Check-in: Focusing on Mobile Check-in User

  • YANG, Jae-Pil;PARK, Sang-Beom
    • The Journal of Industrial Distribution & Business
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    • v.12 no.1
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    • pp.15-30
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    • 2021
  • Purpose: Year of 2020, COVID-19 has been changing the people's everyday life to ways never been thought of before all over the world. The IT and electronic industry, the methods of supplying goods and services have been changed from contact to un-tact environments based on un-tact systems very rapidly. COVID-19 has been striking the tourism and the travel industry, especially the airline and hotel industry of which services are provided by human. For the passenger service of airliner, automation has been propelled and un-tact style of service has become mainstreams except cabin service since 2000's. For passenger transportation, due to traffic regulations and exclusions etc., switching to new ways is not easy. However, under the new environment made by COVID-19, kiosk check-in, web check-in and mobile check-in has become more important. In this study, the characteristics of airline customers using mobile goods are investigated to find ways to raise the rate of utilizing mobile check-in and to increase the efficiency of boarding process. Research design, data, and methodology: Considering the COVID-19 environment, survey was done by online research company. The research model is designed to integrate the user characteristics and usage/purchase motive and technology acceptance theory. Especially considering infectious diseases prevention, concern of safety is adopted as one of the usage motive variable. Results: Extraversion or conscientiousness characteristics prefers counter check-in(contact service), while openness characteristics prefers mobile check-in(un-tact service). Concern of safety for infectious disease shows strong non-preference on counter check-in. Conclusions: Regarding service type regardless of type of the industry, automation and un-tact have been mainstreams due to high costs of labor, efficiency and standardization issue, etc., and COVID-19 has given impetus to them. For airliner, un-tact service including boarding process service has been more and more important. To raise the rate of un-tact service use, the characteristics of the user should be analyzed first. The study results indicate that for extraversion or conscientiousness, some kinds of methods to induce them to use un-tact service more are needed.

Development of roll bending process technology applied precision orthogonal feeding robot system (정밀 직교 피딩 로봇시스템 적용 롤 밴딩 공정 기술 개발)

  • Lim, Sang-Ho;Ahn, Sang-Jun;Yun, Gyeong-Yeol
    • Industry Promotion Research
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    • v.7 no.4
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    • pp.9-15
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    • 2022
  • This study evaluated the automated system of the roll bending process, which is one of the difficult processes. In the past, 20 cartridges were produced per hour. but Automation changed it to a process that produces 50 pieces per hour. The average value of production was 57.6 pieces per hour, error of repeatability was 0.03 mm, average roll diameter error value was 0.49 mm, average alignment error value was 0.09 mm and average process lead time was 43.21 seconds. This paper presented specific evaluation methods such as productivity, repeatability, defect rate, alignment defect rate, and process lead time. It is thought that the contents performed in this study will be helpful in the verification of other automation systems in the future.

Effects of stimuli and reaction methods on error rate and time of choice reaction (자극의 종류와 반응방법이 선택반응에 미치는 영향에 관한 연구)

  • 장성록
    • Journal of the Ergonomics Society of Korea
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    • v.13 no.1
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    • pp.27-35
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    • 1994
  • Automation and mechanization of work make people put the machine into operation and control the state of operation. In the process of those works they are apt to have accidents caused by their carelessness. To reduce such accidents, we can practice "TOUCH '||'&'||' CALL", which is to indicate and ascertain the dangerous parts at every process before performing tasks. The objectives of this study are to examine the effects of S-R compatibility and to show quantitatively the efficiency of TOUCH '||'&'||' CALL. The results show that: 1. Reaction time in case of indicating with fingers and shouting is slightly longer (0.138sec. .approx. 0.279sec. ) than that of responding only visually. However, the error rate decreases by 1/3.3 .approx. 1/4.2 times. Frome this, it is considered to verify quantitative estimation on multiple feedback of TOUCH '||'&'||' CALL. 2. In the stimulus-response relation aspect, numeric numeric stimulus-numeric response shows lower error rate (0.033% .approx. 0.133%) than any other stimulus-response relation, ahd shorter reaction time is proven ( 0.556sec. .approx. 0.835sec. ). These data suggest that having the order of stimulus-response arranged in accordance with the experimental knowledges and conceptional compatibility can bring down the error rate considerably.

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The characteristics of bead welding on steel with process parameter during the laser-arc hybrid welding(I) - Effect of flow rate of shield gas and distance between laser and arc - (강의 레이저-아크 하이브리드 용접시 공정변수에 따른 비드용접특성 (I) - 보호가스 유량 및 레이저 아크간 거리의 영향 -)

  • Kim, Jong-Do;Myung, Gi-Hoon;Song, Moo-Keun;Oh, Jae-Hwan;Suh, Jeong
    • Journal of Welding and Joining
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    • v.33 no.2
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    • pp.85-90
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    • 2015
  • Recently many studies for improvement of productivity and automation of process are in progress, and among others, laser-arc hybrid welding that combined laser and arc has attracted much attention. Since parameters by interactions as well as the parameters of each heat source should be considered, There are a lot of hardship in actual application, even though many researches have been done so far. Therefore in this study, bead welding was done to examine the effects of the flow rate of shield gas and the distance between laser and arc during laser-arc hybrid welding. As for hybrid heat source, disk laser and MIG were used. As experiment result, sound bead and weld with no defect were formed when the flow rate of front and rear shield gas were respectively 20 l/min and 15 l/min, and deep penetration was done at DLA=3 mm.

A Study on the Probabilistic Nature of Fatigue Crack Propagation Life(II) -The Distribution of Crack Propagation Rate- (피로크랙 진전수명의 확률특성에 관한 연구 II)

  • 윤한용
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.6
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    • pp.1561-1567
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    • 1990
  • Recently, some reports of experimental research on the distribution of fatigue crack propagation rate have been published, and the reliability evaluation using the results of research for the mechanical structure has been executed. Since the thicknesses of specimens used in the published reports are limited to the thin ones, the applicability of the results into the mechanical structure with another thickness seems to be doubtful. That is, not only the quantitative evaluation, but also qualitative evaluation of the effect of specimen thickness has not been executed. In this study, an experimental investigation has been done by using the new type automated multi-stage fatigue testing machine which was developed by the author. The influence of specimen thickness for the distribution of fatigue crack propagation rate with the results is discussed.