• Title/Summary/Keyword: Automation of Design Process

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A Study on the Design of Filter Assembly Automation System (Filter 조립 자동화 시스템 설계에 관한 연구)

  • Kim, Hong-Gun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.6
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    • pp.111-117
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    • 2008
  • An automation process of filter unit is presented for the application of the assembling procedure and dry furnace work. By that automation procedure, it is expected to enhance working environment such as reducing laboring load, harmful gas, and burning scald. Furthermore, this automation process also minimizes via standardization of manufacturing process so that it may increase productivity and reliability. An automation process of filter unit is presented for the application of the assembling procedure and dry furnace work. Filter automation process also gives a good quality and productivity by simplifying to only one line from the complicated process such as filter cutting$\rightarrow$ adhering$\rightarrow$fabricating in a very small space. It is found that a new conceptual design of dry furnace shows the better quality like uniform heat distribution compared to the conventional design. It is also found that the present design gives a better working environment by adding cooling system.

Automation of Architectural Design Process and Robotic System in Building Construction using Object-Oriented Design

  • Choo, Seung-Yeon;Park, Sang-Min
    • Journal of Korea Multimedia Society
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    • v.12 no.12
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    • pp.1787-1795
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    • 2009
  • This paper describes an automation of architectural design processes and the direction between this automation and robotic system in building construction using the concept of the object-oriented design in architecture. The research starts from the premise that many computer-aided design systems are mostly aimed at serving as drawing tools which are used only after a design formal solution has already been established by the architect. If the computer is well applied to the architectural design process, many positive things such as standardization of design detail, increasing productivity and collaboration, minimizing construction costs etc. can be done. To support an early design solution in the computer-based environment, the proposed automation was developed and tested in a real building project, using the object-oriented design concept such as product model. This design automation gives various design alternatives from the early design phase to the final stage of design details, according to musical harmony. This paper shows how architectural design process can be automated and how the data of the applied architectural design can be integrated into product model environment, in relation to robotic system in building construction.

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Software Development for Glass-Bulb Automatic Design Integrated System Using Design Axiom (설계공리를 이용한 유리벌브 제품설계 자동화 시스템 구축)

  • Do, Sung-Hee;Park, Gyung-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.4
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    • pp.1333-1346
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    • 1996
  • As the automation system in manufacturing field works more efficientely, the automation scheme is applied to many areas. In order to reduce the entire manufacturing, cost the design process must be automated. However, design process is so complicated, it is very difficult to construct the design automation system. The axiomatic approach to design provides a general theoretical framework for all design fields, including mechanical design. The key concepts of axiomatic design are : the existence of domains, the characteristic vectors within the domains that can be decomposed into hierarchies through zigzagging between the domains, and the design axioms. Using this approach, the glass bulb design process was analyzed and the design automation software was developed. Through menu display, a user can select or furnish the design input and generate the drawing with ease.

Design Process of Robotic Cell and Layout Design Tool (로봇 셀 설계절차와 레이아웃 작업 지원 도구)

  • Guk, Geum-Hwan;Park, Jun-Mo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.6 s.177
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    • pp.1379-1389
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    • 2000
  • In this study, a design process of robotic cell is presented. This paper focuses only on the automation of workpiece handling with robot. The presented design process enables us to analyze effectiv ely the original production system and to redesign it as an optimum production system with robots. An original production system is analyzed with respect to its economical and technological requirements for automation. If automation of the given production system is feasible, the conceptual design for automation is firstly derived. Next, the detail design is derived for the optimum conceptual design. Finally, an optimum system solution is determined after the economical and technical evaluation of all the derived detail designs. The all specifications of each element of the redesigned production system and its layout are determined at the detail design phase. This paper shows a low cost supporting tool for layout design of robotic cell with SCARA type robots.

A Study on Construction of Design Environment and Design Automation Using 3D CAD System (3차원 CAD 시스템을 이용한 설계환경 구축 및 설계자동화에 대한 연구)

  • Kim, Yeoung-Il;Jun, Cha-Soo
    • Korean Journal of Computational Design and Engineering
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    • v.13 no.2
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    • pp.139-152
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    • 2008
  • In order to survive worldwide competition, today's industries are experiencing strong pressure to introduce higher quality products with lower cost and shorter lead-time. Therefore, the role of design in the process of product development is increasing in significance. In this research, two methods for improving the design capability are proposed: construction of design environment and design automation using 3D CAD system. The designers and design process are the core of product design using 3D CAD system. In order to maximize the design performance, construction of the design environment including selection of a suitable system, designer training for best use of the system, establishment of an efficient design process, and stabilization of the environment are required. A method is suggested to construct design environment by systematizing the contents of the projects and consulting experiences carried out for various categories of business such as electronic devices, motorcycles, electricity parts, sanitary wares, injection molds, and die casing molds. Design automation helps reduce tedious and time-consuming jobs, simplify complicated and error-prone modeling and drawing works to shorten the lead time and improve the product quality. To develop a design automation system, understanding the process and the related knowledge on design are very important before implementing the system using API provided by 3D CAD system. In this research, an eight-step procedure is proposed for the development of a design automation system. These eight steps are analysis of needs, determination of specification, verification of specification using 3D CAD system, inspection of related API functions, programming, field test, application in practice, and maintenance. A case study in which five design automation systems in the design of turbine generators using the proposed method is introduced in detail. These systems play important roles in the generation of various output items including 3D models, drafts, material information, and NC data. The case study shows how effectively the design time is reduced and the quality improved using those systems.

DEVELOPMENT OF DESIGN FOR AUTOMATION (DFA) BASED ON QUALITY FUNCTION DEPLOYMENT

  • Tae-Hoon Kim;Yoonseok Shin;Wi Sung Yoo;Hunhee Cho;Kyung-In Kang
    • International conference on construction engineering and project management
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    • 2009.05a
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    • pp.1075-1080
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    • 2009
  • Recently, the building construction industry has been forced to cope with lack of skilled labor. A robot-based construction automation system should help overcome crucial troubles which may be caused by this phenomenon. In particular, it is vital to propose design for automation (DFA). Quality function deployment (QFD) is applied a systematic aid in determining the design reflecting customer's needs. This study employs the QFD approach to plan the component designs of an effective automation process, and presents the development process of DFA with an illustrative project. As a result, the study identifies the developers' design requirements for automated construction and weights them by their importance indices.

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An Experimental Study on the Automation of Semi-Hot-Air Coffee Roasting Process (반열풍식 커피 로스터기의 로스팅 과정 자동화 구현을 위한 실험적 연구)

  • Choi, Ho-Man;Namkung, Hwang;Kim, Dong-Won;Park, Chang Yong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.6
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    • pp.687-695
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    • 2015
  • An experimental study on the automation of the coffee roasting process was conducted. For this study, a temperature sensor, controllers, and motors were added to a manually operated coffee roaster. The temperature, time, and exhausting damper control were selected as the control parameters. The thermocouple measurements were severely influenced by the thermocouple size and location of the roaster. As a result, the standard thermocouple size and location of the roaster were experimentally set to show a similar trend of temperature change by using a previously installed thermometer. A standard roasting process was chosen through repeated roasting experiments and the advice of a roasting expert. The automation of the roasting process was successfully executed using temperature criteria, such as the bean input and first and second crack occurrence, and by controlling the exhausting damper opening time. The control parameters and roaster skills can be used for similar types of roasters for process automation.

Automation of Fatigue Life Assessment for Welded Cruciform Joint (십자형 필렛용접부의 피로수명평가 자동화 연구)

  • Lee, Tak-Kee;Han, Seung-Ho;Rim, Chae-Wahn
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.479-484
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    • 2004
  • For the rational design of welded joint, it is needed to assess repeatedly the fatigue life of the joint with various dimensions and welding conditions. In this paper, an automation of repeated process of fatigue life assessment for welded cruciform joint was studied. The process is related to stress analysis in vicinity of weld-toe and fatigue life assessment based on analyzed stress distribution. With the change of design condition including dimensions and/or welding heat input, the above two works have to be performed. Using the commercial tool for system integration, ModelCenter, an automation of the repeated process for welded cruciform joint based on 2D modeling was achieved. In this automation system, data exchanges between programs regardless of commercial or in-house one work well, and parametric studies for optimal design can be performed.

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A Study on Improvement of Liquid Aluminum sulfate Manufacturing Process Using Automation Measurement System (자동화 계측 시스템 설계를 통한 액상황산알루미늄 제조 공정의 개선에 관한 연구)

  • Ryu, Jeong Tak
    • Journal of Korea Society of Industrial Information Systems
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    • v.22 no.5
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    • pp.31-37
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    • 2017
  • In this Paper, we have Improved the Manufacturing Process of Liquid Aluminum Sulfate using the Design of Automated Measurement Systems. The Manufacturing Process of Liquid Aluminum Sulfate uses a Large Weight. The Quality of a Product Depends Highly on the Proportion of the Raw Material Input in the Production Process. Therefore, it is Very Important to Accurately Measure the Amount of Raw Material. For Automation Design, Load Cell Sensor which can Measure Large Weight Accurately and PLC Technology which is most used in Automation Process are Applied. The Content of Aluminum Oxide in the Aluminum Sulfate Produced before the Automation Design Varies from 8.023% to 8.250%. However, after Automation Design, the Amount of Change from 8.09% to 8.19% was Greatly Reduced. As a Result, we could Reduce the Quality Defect rate Due to Weighing Errors and Reduce Safety Accidents by Applying Automation System.

Development of a Solid Fuel Design Automation Program Using Configuration Design Method (편집 설계 방법을 이용한 고체 추진제 형상 설계 자동화 프로그램 개발)

  • Kim, Bo-Hyun;Lee, Kang-Soo;Yang, Joon-Seo;Lee, Do-Hyeong;Oh, Seok-Jin;Kwon, Hyuk-Sun;Kim, Sung-Hwan
    • Korean Journal of Computational Design and Engineering
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    • v.13 no.5
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    • pp.372-381
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    • 2008
  • We developed a design automation system to reduce the lead time and help engineers in designing a solid fuel, or a grain, for rocket missiles. First, we analyzed design activities and shapes of a grain, which resulted in the standard of design process and shape. We decided development process which consisted of two typical activities such as constructing master library and implementing design system. We constructed some master models for typical external shapes and core shapes of grains which were used in modeling the shape of a designing grain. Also we implemented a design automation program to use the master models according to the pre-defined design process. It can calculate some design parameters such as mass, mass center, volume and combustion area that are used in analyzing a proposed grain. Finally, we could reduce the design time dramatically and increase design quality by automating many routine and difficult works.