• 제목/요약/키워드: Automation measurement system

검색결과 240건 처리시간 0.024초

비젼프로브를 이용한 CRT 전자총의 자동치수 검사 (Automatic Inspection of Assembly Tolerances of Cathod Ray Electron Guns by Vision Probe)

  • Park, H.G.;Park, M.C.;Kim, S.W.
    • 한국정밀공학회지
    • /
    • 제14권10호
    • /
    • pp.28-34
    • /
    • 1997
  • This paper describes an automatic measurement method for the in-line inspection of assembly tolerances of cathod ray electron guns. The method uses an optical microscope with a CCD camera as a probe. An automatic gap recognition algorthm with digital image processing and a new software autofocus algorithm based on using an optimal edge detector have been developed to improve the measuring accuracy. An inspection system has been proposed and practically implemented for in-line inspection to a real factory automation line. The inspection system consists of a gap inspection part and an eyelet. Total time consumed for inspecting all measuring items is about 10 seconds and the repeatability is below .+-. 5 .mu. m

  • PDF

An Efficient Positioning Algorithm using Ultrasound and RF

  • Kim, Seung-Beom;Park, Chan-Sik;Kang, Dong-Youn;Yun, Hee-Hak;Ahn, Bierng-Chearl;Cha, Eun-Jong;Lee, Sang-Jeong
    • International Journal of Control, Automation, and Systems
    • /
    • 제6권4호
    • /
    • pp.544-550
    • /
    • 2008
  • In this paper, an efficient positioning algorithm is proposed for a local positioning system using ultrasound and RF in WSN. The proposed positioning algorithm is the modified Savarese method where measurement noise characteristics are included as a weighting. Furthermore the ill-conditioned and the singularity problem occurred when all beacons are installed at the same height are removed. And the method is applicable to 2D positioning with 2 beacons only. The experiments with implemented system show the accurate seamless positioning less than 2cm error both static and dynamic experiments while the original Savarese method can not provide positions.

A Compensator to Advance Gyro-Free INS Precision

  • Hung Chao-Yu;Fang Chun-Min;Lee Sou-Chen
    • International Journal of Control, Automation, and Systems
    • /
    • 제4권3호
    • /
    • pp.351-358
    • /
    • 2006
  • The proposed inertial measurement unit (IMU) is composed of accelerometers only. It can determine a vehicle's position and attitude, which is the Gyro-free INS. The Gyro-free INS error is deeply affected by the sensor bias, scale factor and misalignment. However, these parameters can be obtained in the laboratory. After these misalignments are corrected, the Gyro-free strap-down INS could be more accurate. This paper presents a compensator design for the strap-down six-accelerometer INS to correct misalignment. A calibration experiment is taken to get the error parameters. A simulation results show that it will decrease the INS error to enhance the performance after compensation.

A review on recent development of vibration-based structural robust damage detection

  • Li, Y.Y.;Chen, Y.
    • Structural Engineering and Mechanics
    • /
    • 제45권2호
    • /
    • pp.159-168
    • /
    • 2013
  • The effect of structural uncertainties or measurement errors on damage detection results makes the robustness become one of the most important features during identification. Due to the wide use of vibration signatures on damage detection, the development of vibration-based techniques has attracted a great interest. In this work, a review on vibration-based robust detection techniques is presented, in which the robustness is considerably improved through modeling error compensation, environmental variation reduction, denoising, or proper sensing system design. It is hoped that this study can give help on structural health monitoring or damage mitigation control.

Speed Control for a PMSM Servo System Using Model Reference Adaptive Control and an Extended State Observer

  • Li, Xiaodi;Li, Shihua
    • Journal of Power Electronics
    • /
    • 제14권3호
    • /
    • pp.549-563
    • /
    • 2014
  • In this paper, the speed regulation problem of permanent synchronous motor (PMSM) systems under the vector control framework is studied. A model reference adaptive controller (MRAC) based on the Lyapunov stability theory is first designed. Since the standard MRAC method provides poor disturbance rejection performance in the case of strong disturbances, a composite control method which combines the MRAC method and the disturbance estimation method, called the MRAC+ESO method, is proposed. An extended state observer (ESO) is introduced to estimate the lumped disturbances. The obtained estimated value acts as a feedforward compensation term to the MRAC controller. A stability analysis of the composite control method is given. Simulation and experimental results are presented and compared to show the effectiveness of the proposed control method.

Development of a Control System for Automated Line Heating Process by an Object-Oriented Approach

  • Shin, Jong-Gye;Ryu, Cheol-Ho;Choe, Sung-Won
    • Journal of Ship and Ocean Technology
    • /
    • 제6권4호
    • /
    • pp.1-12
    • /
    • 2002
  • A control system for an automated line heating process is developed by use of object-oriented methodology. The main function of the control system is to provide real-time heating information to technicians or automated machines. The information includes heating location, torch speed, heating order, and others. The system development is achieved by following the five steps in the object-oriented procedure. First, requirements are specified and corresponding objects are determined. Then, the analysis, design, and implementation of the proposed system are sequentially carried out. The system consists of six subsystems, or modules. These are (1) the inference module with an artificial neural network algorithm, (2) the analysis module with the Finite Element Method and kinematics analysis, (3) the data access module to store and retrieve the forming information, (4) the communication module, (5) the display module, and (6) the measurement module. The system is useful, irrespective of the heating sources, i.e. flame/gas, laser, or high frequency induction heating. A newly developed automated line heating machine is connected to the proposed system. Experiments and discussions follow.

A Study on Design of Real-time Big Data Collection and Analysis System based on OPC-UA for Smart Manufacturing of Machine Working

  • Kim, Jaepyo;Kim, Youngjoo;Kim, Seungcheon
    • International Journal of Internet, Broadcasting and Communication
    • /
    • 제13권4호
    • /
    • pp.121-128
    • /
    • 2021
  • In order to design a real time big data collection and analysis system of manufacturing data in a smart factory, it is important to establish an appropriate wired/wireless communication system and protocol. This paper introduces the latest communication protocol, OPC-UA (Open Platform Communication Unified Architecture) based client/server function, applied user interface technology to configure a network for real-time data collection through IoT Integration. Then, Database is designed in MES (Manufacturing Execution System) based on the analysis table that reflects the user's requirements among the data extracted from the new cutting process automation process, bush inner diameter indentation measurement system and tool monitoring/inspection system. In summary, big data analysis system introduced in this paper performs SPC (statistical Process Control) analysis and visualization analysis with interface of OPC-UA-based wired/wireless communication. Through AI learning modeling with XGBoost (eXtream Gradient Boosting) and LR (Linear Regression) algorithm, quality and visualization analysis is carried out the storage and connection to the cloud.

6자유도 MEMS 관성센서 정적성능 자동 평가 시스템 구현에 관한 연구 (A Study on Implementation of Automatic Evaluation System for Static Performance of 6 DOF MEMS Inertial Sensor)

  • 박지원;딘 후사무드;이병렬
    • 반도체디스플레이기술학회지
    • /
    • 제22권3호
    • /
    • pp.62-66
    • /
    • 2023
  • With the advancement in technology and rapid increase in the demand for microelectromechanical systems (MEMS) based inertial measurement units (IMUs), high-volume production and test system remain a major challenge for the MEMS industry. To compete with the challenging market of Industry 4.0, here we developed an automatic test system to evaluate the performance of the ovenized IMU sensors as well as analyze the data. The automatic test system was developed by interfacing a commercial MEMS IMU (BMI 088) using LabVIEW. The BMI 088 was tested experimentally for long-term bias stability, ON/OFF bias repeatability, and root mean square (rms) noise. Furthermore, the data was analyzed through the developed test system. The results show that the automatic test system has improved the test time and reduced human effort. The developed automatic test system is a significant approach to MEMS research and development (R&D) to increase and improve the mass production of IMUs.

  • PDF

용접 형상 측정용 시각 센서 모듈 개발 (Development of Vision Sensor Module for the Measurement of Welding Profile)

  • 김창현;최태용;이주장;서정;박경택;강회신
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2006년도 춘계학술대회 논문집
    • /
    • pp.285-286
    • /
    • 2006
  • The essential tasks to operate the welding robot are the acquisition of the position and/or shape of the parent metal. For the seam tracking or the robot automation, many kinds of contact and non-contact sensors are used. Recently, the vision sensor is most popular. In this paper, the development of the system which measures the profile of the welding part is described. The total system will be assembled into a compact module which can be attached to the head of welding robot system. This system uses the line-type structured laser diode and the vision sensor It implemented Direct Linear Transformation (DLT) for the camera calibration as well as radial distortion correction. The three dimensional shape of the parent metal is obtained after simple linear transformation and therefore, the system operates in real time. Some experiments are carried out to evaluate the performance of the developed system.

  • PDF

GNSS와 IMU센서를 활용한 실시간 트랜스포터 위치추적 시스템 (Real Time Transporter Locating System for Shipyard through GNSS and IMU Sensor)

  • 문승환;안종우;이장명
    • 대한조선학회논문집
    • /
    • 제56권5호
    • /
    • pp.439-446
    • /
    • 2019
  • A real time transporter locating system for shipyard has been implemented through the GNSS and IMU sensor. There are a lot of block movements by transporters at the shipyard, which need to be controlled and monitored for conforming to the shipbuilding process. For the precise and safe transporter motion at the yard, a locating system has been developed by using the GNSS and IMU sensors for the transporter. There are several obstacles of the GPS signals for locating the transporter at the yard, such as, buildings and metal structures. To overcome the weakness of the GPS signal transmission, the IMU data have been properly integrated together. The performance of the proposed real time block locating system has been verified through the real experiments with transporters carrying blocks at a shipyard.