• 제목/요약/키워드: Automation in Construction

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다관절 로봇을 이용한 건설용 3D프린팅 출력시스템 개발 (Development of a 3D Printing System for Construction Using an Articulated Robot )

  • 이기륜;노현주;정남철
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2023년도 가을학술발표대회논문집
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    • pp.263-264
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    • 2023
  • 3D printing technology is recognized as a core technology that will lead the next generation, and is a field that can have a large ripple effect if it innovates the existing construction production method. Therefore, this study deals with the development of a 3d printing system using an articulated robot for construction purposes. In this system, ABB robot was used to control the developed cement gun accurately. The system is composed of mixer to mix cementitious materials, pump to transfer the materials, abb robot to motion control and cement gun to extrude the materials to print required construction parts. Using the system developed in this study, a suitable mix ratio of cementitious materials was found and successively printed a 1m high structure that demonstrated possibility of printing structures using 3d printer. In the future, we plan to build a foundation for automated construction through research on construction methods and materials that can be continuously layered for the system.

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압출식 적층제조 기술을 적용한 건축 3D 프린팅 운영절차의 설계 및 검증 (Construction 3D printing SoP Design and Verification Using Material Extrusion Additive Manufacturing Technology)

  • 박진수;김경택
    • 한국건설관리학회논문집
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    • 제23권1호
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    • pp.106-112
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    • 2022
  • 적층제조(AM, 3D프린팅) 기술은 건설업계에서 다양한 효과로 주목받고 있다. 특히 시공자동화, 자원관리, 시공기간 정밀도 향상, 작업자 안전 등의 문제점을 해소하는 능력을 기대하고 있다. 하지만, 적층 시공 과정은 축적된 데이터가 많은 기존 시공기술과 달리 성숙하지 못한 절차 및 시공방법으로 인해 시행착오와 예측이 어려운 사고를 유발한다. 본 연구에서는 현장 시공형 건설 AM 프로세스를 설계하고 실증을 위한 실험이 진행된다. 또한, 정성적인 실험결과의 원인 분석이 진행되었다.

머신비젼을 이용한 SMD VR의 중심위치와 홈방향 정밀계측 (The accurate measurement of center position and orientation of SMD VR by using machine vision)

  • 장경영;김병엽;한창수;박종현;감도영
    • 대한기계학회논문집A
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    • 제21권8호
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    • pp.1339-1347
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    • 1997
  • The automation of final inspection and tuning process in the manufacturing of electric products is hot issue now, because it is the only part that has not been wholey automized yet, mainly due to the difficulties to handle so small size of VR which is the final tuning point in the most of electric products. For the automation of this process, at first the accurate measurement of position and orientation of SMD VR on PCB in real time is strongly needed. In this paper, a new image processing algorithm to detect the center position and orientation of target VR by using machine vision is proposed for automatic final tuning of the 8mm camcoder's performance. In the method, the outline feature of object is used actively. The usefulness of the proposed methods were tested by several experiments, and the results showed enough accuracy for both of position and orientation. Additatively, we discussed about the total visual system construction and preprocessing of image.

THE DEVELOPMENT OF THE NARROW GAP MULTI-PASS WELDING SYSTEM USING LASER VISION SYSTEM

  • Park, Hee-Chang;Park, Young-Jo;Song, Keun-Ho;Lee, Jae-Woong;Jung, Yung-Hwa;Luc Didier
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.706-713
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    • 2002
  • In the multi-pass welding of pressure vessels or ships, the mechanical touch sensor system is generally used together with a manipulator to measure the gap and depth of the narrow gap to perform seam tracking. Unfortunately, such mechanical touch sensors may commit measuring errors caused by the eterioration of the measuring device. An automation system of narrow gap multi-pass welding using a laser vision system which can track the seam line of narrow gap and which can control welding power has been developed. The joint profile of the narrow gap, with 250mm depth and 28mm width, can be captured by laser vision camera. The image is then processed for defining tracking positions of the torch during welding. Then, the real-time correction of lateral and vertical position of the torch can be done by the laser vision system. The adaptive control of welding conditions like welding Currents and welding speeds, can also be performed by the laser vision system, which cannot be done by conventional mechanical touch systems. The developed automation system will be adopted to reduce the idle time of welders, which happens frequently in conventional long welding processes, and to improve the reliability of the weld quality as well.

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The Development of the Narrow Gap Multi-Pass Welding System Using Laser Vision System

  • Park, H.C.;Park, Y.J.;Song, K.H.;Lee, J.W.;Jung, Y.H.;Didier, L.
    • International Journal of Korean Welding Society
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    • 제2권1호
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    • pp.45-51
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    • 2002
  • In the multi-pass welding of pressure vessels or ships, the mechanical touch sensor system is generally used together with a manipulator to measure the gap and depth of the narrow gap to perform seam tracking. Unfortunately, such mechanical touch sensors may commit measuring errors caused by the deterioration of the measuring device. An automation system of narrow gap multi-pass welding using a laser vision system which can track the seam line of narrow gap and which can control welding power has been developed. The joint profile of the narrow gap, with 250mm depth and 28mm width, can be captured by laser vision camera. The image is then processed for defining tracking positions of the torch during welding. Then, the real-time correction of lateral and vertical position of the torch can be done by the laser vision system. The adaptive control of welding conditions like welding currents and welding speeds, can also be performed by the laser vision system, which cannot be done by conventional mechanical touch systems. The developed automation system will be adopted to reduce the idle time of welders, which happens frequently in conventional long welding processes, and to improve the reliability of the weld quality as well.

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재해분석과 실태조사를 통한 스마트 팩토리 공정의 위험성 감소 방안 (Plan for Risk Reduction of Smart Factory Process through Accident Analysis and Status Survey)

  • 변정환
    • 한국안전학회지
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    • 제37권5호
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    • pp.22-32
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    • 2022
  • The domestic smart factory is being built and spread rapidly, mainly by mid-sized companies and large enterprises according to the government's active introduction and support policy. But these factories only promote production system and efficiency, so harmfulness and risk factors are not considered. Therefore, to derive harmful risk factors in terms of industrial safety for 12,983 government-supported smart factory workplaces from 2014 to 2019, industrial accident status analysis compared workplaces with automation facilities and government-supported workplaces with automation facilities. Also, to reduce risks associated with domestic smart factory processes, twenty government-supported workplaces with automation facilities underwent analysis, evaluating risks through a status survey using the process evaluation table. In addition, the status survey considered region, size, industry, construction level, and accident rate; the difference in risk according to the structure of the process was confirmed. Based on the smart factory process evaluation results, statistical analysis confirmed that serial, parallel, and hybrid structures pose different risk levels and that the risks of mixed structures are greater. Finally, safety control system application was presented for risk assessment and reduction in the smart factory process, reflecting the results of disaster analysis and actual condition investigation.

ICT 적용 추적성 개선을 위한 시공관리 프로세스 모델링 (Construction Process Modelling Method Improving the Traceability of ICT Applications)

  • 고태용;임태경;이동은
    • 한국건설관리학회논문집
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    • 제20권1호
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    • pp.114-123
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    • 2019
  • ICT를 적용한 건설 프로젝트의 성공적 수행을 위해서는 건설 생산 프로세스를 시각정보모델로 정의하여 프로젝트 참여자들이 해당 프로세스 상에서 ICT가 담당(혹은 실행)하는 작업의 내용 및 절차를 이해할 수 있어야한다. 기존 IDEF0은 비즈니스 프로세스, 정보 시스템 등을 시각화 및 분석하는 대표적 모델링 방법이다. 반면, 조직(혹은 기업)이 수행하는 작업들에 대해서만 표현할 뿐 프로세스 상의 ICT가 적용되는 작업들 간의 순서, 정보전달 및 실행 방법에 대한 구체적 설계기법을 제공하지 않는다. 본 연구는 ICT 적용 추적가능성을 향상시킨 업무 모델링(IAMB) 기법을 개발하여, 업무프로세스에 적용되는 ICT의 특징을 명확하게 인식 및 정의할 수 있는 체제를 제공한다. IAMB 모델은 관리, 시공, 정보 등 3개 부분으로 구분되며, 육하원칙에 의거 누가, 언제, 어떤 ICT기법을 적용하여, 어떤 순서로 프로세스 정보를 처리하는지 규명하게 한다.

3D 프린터를 이용한 비정형 건축 구조물 시공법의 기술적 한계 분석 (Technical Limit Analysis of the Construction Method of Free-curved Architectural Structure using 3D Printer)

  • 김균태;전영훈
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2017년도 추계 학술논문 발표대회
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    • pp.201-202
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    • 2017
  • In this paper, we classify 3D printer technologies which are becoming a recent issue, and analyzed the features and limitations of the technology. As a result, we can see that there is no 3D printer technology that can produce a completely free-curved architectural structure. In order to construct a completely free-curved architectural structure with a 3D printer, it is necessary to draw up a new concept technique that complements the drawbacks of the two methods.

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드라이아이스 블래스터를 이용한 자동화 차선제거 장비 개발을 위한 기초연구 (A Basic Study on the Development of Automatic Line Stripe Removal Using Dry Ice Blaster)

  • 구자경;문득수;;이태식
    • 한국건설관리학회:학술대회논문집
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    • 한국건설관리학회 2008년도 정기학술발표대회 논문집
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    • pp.800-803
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    • 2008
  • 도로시설은 교통을 위한 가장 기본적인 인프라 시설로, 원활한 교통흐름을 위해 다양한 정보가 노면에 표시되어 있다. 이러한 정보는 도로를 유지 관리하는 과정에서 지속적으로 제거되고 다시 표시하게 된다. 노면표시를 제거하는데 있어서 기존의 방법은 토치와 그라인더를 이용한 반복 작업으로 위험성과 함께 작업자가 운행 중인 차량에 직접 노출되는 문제점을 갖고 있었다. 또한 노면표시 중 일부인 차선을 효과적으로 제거하기 위한 개선방안으로 자동화 장비의 도입과 워터젯을 이용한 차선제거 장비가 개발되어 활용되고 있으나 몇 가지 문제점을 갖고 있다. 이에 본 연구는 친환경 세척기술의 하나인 드라이아이스 블래스터 장비 도입을 통하여 자동화 차선제거 장비개발의 가능성을 검토하고자 하였다. 기본 연구 수행 결과 드라이아이스 블래스터를 차선제거에 적용하는 것은 가능할 것으로 판단되며, 향후 구체적인 장비 개발을 위한 경제성 및 타당성 분석하는데 추가적인 연구가 요구될 것으로 판단된다.

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Development of Automated Welding System for Construction: Focused on Robotic Arm Operation for Varying Weave Patterns

  • Doyun Lee;Guang-Yu Nie;Aman Ahmed;Kevin Han
    • 국제초고층학회논문집
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    • 제11권2호
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    • pp.115-124
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    • 2022
  • Welding is a significant part of the construction industry. Since most high-rise building construction structures rely on a robust metal frame welded together, welding defect can damage welded structures and is critical to safety and quality. Despite its importance and heavy usage in construction, the labor shortage of welders has been a continuous challenge to the construction industry. To deal with the labor shortage, the ultimate goal of this study is to design and develop an automated robotic welding system composed of a welding machine, unmanned ground vehicle (UGV), robotic arm, and visual sensors. This paper proposes and focuses on automated weaving using the robotic arm. For automated welding operation, a microcontroller is used to control the switch and is added to a welding torch by physically modifying the hardware. Varying weave patterns are mathematically programmed. The automated weaving is tested using a brush pen and a ballpoint pen to clearly see the patterns and detect any changes in vertical forces by the arm during weaving. The results show that the weave patterns have sufficiently high consistency and precision to be used in the actual welding. Lastly, actual welding was performed, and the results are presented.