• 제목/요약/키워드: Automation in Assembly

검색결과 147건 처리시간 0.033초

자동조립을 위한 제품설계 전문가 시스템 (A Knowledge-Based Approach to Design for Assembly)

  • 김광수
    • 산업공학
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    • 제4권2호
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    • pp.81-92
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    • 1991
  • A study showed that the two most important obstacles to assembly automation were that product designs are generally not assembly oriented and that most components cannot be handled automatically without problems. In the view of the importance of well designed product with high assemblability, a tool must be developed to pre-evaluate a product during design phase whether it can be assembled with minimum efforts. In this research, a prototype expert system for DFA has been developed that can be used to advise the designer of difficulties that his/her design presents for automatic handling during manufacture. This rule-based system has been implemented on an IBM personal computer, using the Texas Instruments' Personal Consultant Plus.

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Path Planning of Automated Optical Inspection Machines for PCB Assembly Systems

  • Park Tae-Hyoung;Kim Hwa-Jung;Kim Nam
    • International Journal of Control, Automation, and Systems
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    • 제4권1호
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    • pp.96-104
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    • 2006
  • We propose a path planning method to improve the productivity of AOI (automated optical inspection) machines in PCB (printed circuit board) assembly lines. The path-planning problem is the optimization problem of finding inspection clusters and the visiting sequence of cameras to minimize the overall working time. A unified method is newly proposed to determine the inspection clusters and visiting sequence simultaneously. We apply a hybrid genetic algorithm to solve the highly complicated optimization problem. Comparative simulation results are presented to verify the usefulness of the proposed method.

6 시그마 기법에 의한 인체공학적 전자제품 제조라인 구축 (The Construction of Ergonomic Electronic Goods Assemble Line by 6 Sigma Technique)

  • 김화식;공병채;최성대
    • 한국산업융합학회 논문집
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    • 제13권2호
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    • pp.107-112
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    • 2010
  • The automation and Cell-Line of manufacturing process are going to be new trend in the industry spot. But workers bodily burden by manual labour is still doing repeatedly at many processes. It is appearing to workers bodily burden (Shoulder, waist, hand, wrist, leg) with repeating works at assembly line which is from the static working space. The analysis with 6 Sigma Tool at specific standard assembly line improve the point at issue for unsuitable items and analyzed objects. Physical pain of worker is solved by the improvement action for the factor of 7 items with the result of analysis. It was known to be improved by solving of workers burden related to the change of 6 Sigma level from 2.16 to 4.1 at assembly line.

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반도체 물류 이송로봇의 개발 (Development of Transportation Robots in Semiconductor Logistics)

  • 황우현;장일준;황나윤;채승병;김성윤
    • 한국컴퓨터정보학회:학술대회논문집
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    • 한국컴퓨터정보학회 2024년도 제69차 동계학술대회논문집 32권1호
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    • pp.307-309
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    • 2024
  • 세계적으로 물류 자동화 시장은 2026년까지 약 44조원으로 예상되며, 연평균 10.6%의 성장률을 기록할 것으로 예측된다. 특히 국내 시장은 2025년까지 연평균 성장률 11.5%로 1조원 이상으로 전망되고 있다. 2025년까지 물류 자동화 시장은 270억 달러로 급성장할 것으로 예상되며, 반도체 분야에서 로봇이 상품 입고, 보관, 상품 피킹, 분류, 출고 작업을 담당하는 트렌드가 강조된다. 본 논문은 반도체 물류 분야를 대상으로 작은 크기와 민첩성을 갖춘 로봇을 개발하여 작업 공간을 효율적으로 활용하고 인력을 최소화하려는 목적이다. 수직 및 수평 로봇은 효율적인 자동화 시스템을 제공하며, UI를 사용하여 AGV, 선반, 스카라 로봇을 하나의 통합 시스템으로 개발하고자 한다. 특히 코드 인식, 초음파 센서, 아두이노 MCU, 스카라 로봇, AGV 등을 활용한 로봇 시스템을 개발하여 반도체 물류 작업을 효율적으로 수행하고자 한다. 다양한 분야에서 활용 가능한 스카라 로봇을 개발하기 위해 마이크로 스텝과 풀리, 타이밍 벨트를 이용한 구동 방식 등을 채택한다. 반도체 물류 센터에서의 자동화는 물류 공간의 확대와 인건비 절감을 기대할 수 있으며, 로봇 및 드론을 활용하여 인건비 절감과 효율성 향상을 통해 기업 비용 절감에 기여할 것으로 예상된다.

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ROBOTICS AND AUTOMATION IN CONSTRUCTION INDUSTRY

  • Younus Khan;G. Chandra Sekhar Reddy;V.S.S. Kumar
    • 국제학술발표논문집
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    • The 1th International Conference on Construction Engineering and Project Management
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    • pp.527-532
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    • 2005
  • The construction industries are facing problems of productivity, quality of work, safety, and the completion of projects in time. In construction industry a worker is exposed to hazardous environment, and has to do more physical work, effecting his health and also productivity. The automation and robotics can offer solution to many problems of the industry. In the past the major barrier to construction automation is the lack of electronic components and systems. This is solved now with the development of information technology, and the current obstacle is the high cost of automated systems, shortage of public money for R&D, and problems of acceptance. The robots employed in construction have followed the same concept as those employed in manufacturing. However, construction industry requires a different kind of robot compared to manufacturing Industry. The robots are stationery and product moves along the assembly line in manufacturing sector, but construction robots have to move about the site because buildings are stationary and of large size. The construction robots must function in adverse weather conditions, including variation in humidity, and temperature and increase the overall construction productivity rate. The major objective of the paper is to review the existing applications of building robots and to assess their implementation in building industry. A case study is considered for the implementation of robots for the painting work of the University Building at Saifabad PG College of Science, Hyderabad, India.

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Design optimization of vibration isolation system through minimization of vibration power flow

  • Xie, Shilin;Or, Siu Wing;Chan, Helen Lai Wa;Choy, Ping Kong;Liu, Peter Chou Kee
    • Structural Engineering and Mechanics
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    • 제28권6호
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    • pp.677-694
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    • 2008
  • A vibration power minimization model is developed, based on the mobility matrix method, for a vibration isolation system consisting of a vibrating source placed on an elastic support structure through multiple resilient mounts. This model is applied to investigate the design optimization of an X-Y motion stage-based vibration isolation system used in semiconductor wire-bonding equipment. By varying the stiffness coefficients of the resilient mounts while constraining the dynamic displacement amplitudes of the X-Y motion stage, the total power flow from the X-Y motion stage (the vibrating source) to the equipment table (the elastic support structure) is minimized at each frequency interval in the concerned frequency range for different stiffnesses of the equipment table. The results show that when the equipment table is relatively flexible, the optimal design based on the proposed vibration power inimization model gives significantly little power flow than that obtained using a conventional vibration force minimization model at some critical frequencies. When the equipment table is rigid enough, both models provide almost the same predictions on the total power flow.

자동차 조립공정 작업의 실시간 모니터링을 위한 UWB 기반 공구위치 추적 시스템 개발 (The Development of Tool Position Tracking system Based on UWB for Automotive Assembly Process)

  • 정승현
    • 한국산학기술학회논문지
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    • 제20권8호
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    • pp.657-661
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    • 2019
  • 자동차 산업은 전 세계적으로 매출액이 1조 달러가 넘고 1천만 명 이상을 고용하고 있는 세계최대 제조업으로서, 약 2만 여개의 부품으로 완성되는 복합적 성격의 대표적인 산업이며 자동차 조립공정은 도장된 차체에 약 3천여 종의 내장, 계기판, 시트, 유리, 엔진, 트랜스미션, 차축 등의 유닛(Unit)을 조립하는 노동집약적 공정으로, 타 공정에 비해 자동화 비율이 가장 낮은 특징을 가지고 있다. 또한, 현재의 자동차 조립공정은 작업자의 조립작업에 대한 실시간 모니터링이 이루어지고 있지 못한 실정으로, 작업자의 작업 공구위치 측정시스템의 도입을 통해 공구의 위치를 실시간으로 파악하고 분석하여 일관된 작업 순서를 지시하면서 작업의 누락 및 가감을 체크한다면, 자동차 제조공정에서 발생할 수 있는 불량을 사전에 차단하여 조립공정의 생산성 및 품질향상을 이룰 수 있다. 따라서 본 논문에서는 작업자의 작업공구 위치 측정 시스템의 도입을 통해 일관된 작업 순서를 지시하면서 작업의 누락 및 가감을 체크하고, 제조공정에서 발생할 수 있는 조립불량을 사전에 차단하여 조립공정의 생산성 및 품질향상을 이룰 수 있는 실시간 공구 위치추적 시스템의 구성을 위하여 UWB(Ultra Wide Band) 무선측위를 활용한 공구의 실시간 위치추적시스템을 개발하고 그 효용성을 증명하고자 한다.

Real-time line control system for automated robotic assembly line for multi-PCB models

  • Park, Jong-Oh;Hyun, Kwang-Ik;Um, Doo-Gan;Kim, Byoung-Doo;Cho, Sung-Jong;Park, In-Gyu;Kim, Young-Sik
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1991년도 한국자동제어학술회의논문집(국제학술편); KOEX, Seoul; 22-24 Oct. 1991
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    • pp.1915-1919
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    • 1991
  • The efficiency of automated assembly line is increased by realizing the automation of each assembly cell, monitoring the line information and developing the real-time line control system it. which production flow is controllable. In this paper, the several modules which are important factors when constructing automated real-time control system, such as, line control S/W module, real-time model change module, error handling module and line production management S/W module, are developed. For developing these important programming modules, real-time control and multi-tasking techniques are integrated. In this paper, operating method of real-time line control in PCB automated assembly line is proposed and for effective control of production line by using multi-tasking technique, proper operating method for relating real-time line control with multi-tasking is proposed by defining the levels of signals and tasks. CIM-Oriented modular programming method considering expandability and flexibility will be added for further research in the future.

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카메라 폰 렌즈 조립을 위한 비전 검사 방법들에 대한 연구 (Vision Inspection for Flexible Lens Assembly of Camera Phone)

  • 이인수;김진오;강희석;조영준;이규봉
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.631-632
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    • 2006
  • The assembly of camera lens modules fur the mobile phone has not been automated so far. They are still assembled manually because of high precision of all parts and hard-to-recognize lens by vision camera. In addition, the very short life cycle of the camera phone lens requires flexible and intelligent automation. This study proposes a fast and accurate identification system of the parts by distributing the camera for 4 degree of freedom assembly robot system. Single or multi-cameras can be installed according to the part's image capture and processing mode. It has an agile structure which enables adaptation with the minimal job change. The framework is proposed and the experimental result is shown to prove the effectiveness.

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공작기계 설게자동화 적용방안 연구 (An application design atomation in machine tools design)

  • 여진욱
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1999년도 추계학술대회 논문집 - 한국공작기계학회
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    • pp.579-584
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    • 1999
  • The purpose of the present paper are not to develope machine tools of new concepts and advanced mechanisms but to introduce and apply new methods and concepts in the design procedure by using and changing the previously existing technologies. In this paper 3D modeller was proposed for designing machine tools and the design and the better manufacturability checking than 2D one so that design error was dramatically reduced. As designer may easily understand the real shape of a part and assembly object, it's easy to draw the drawings not only in a conceptual design but also in a detailed design. Also, design automation software enabled designer to consider the real important design parameters by reducing time to spend in estimating and calculating the strength of the model by the computer aided automatic calculation instead of a tedious and complex calculation by manual method and help him to easily make the decision for selecting the stocks and design the structure of part or unit of machine tools.

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