• 대한산업공학회지
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• 제42권6호
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• pp.370-376
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• 2016

Manufacturing data analysis and its applications are getting a huge popularity in various industries. In spite of the fast advancement in the big data analysis technology, however, the manufacturing quality data monitored from the automated inspection system sometimes is not reliable enough due to the complex patterns of product quality. In this study, thus, we aim to define the level of trusty of an automated quality inspection system and improve the reliability of the quality inspection data. By correlation analysis and feature selection, this paper presents a method of improving the inspection accuracy and efficiency in an SVM-based automatic product quality inspection system using thermal image data in an auto part manufacturing case. The proposed method is implemented in the sealer dispensing process of the automobile manufacturing and verified by the analysis of the optimal feature selection from the quality analysis results.

• 국제학술발표논문집
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• The 10th International Conference on Construction Engineering and Project Management
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• pp.1168-1176
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• 2024

For reusable Temporary Structure Elements such as scaffolding and temporary supports, quality control tasks are currently carried out through visual inspections by quality management workers and subjective judgments. Regarding quality tests based on the KOSHA(Korea Occupational Safety & Health Agency) system, only three pieces are sampled regardless of the quantity received at the site. On the other hand, although there is ongoing technological research on an automatic quality inspection of temporary structure elements, relevant stakeholders' introduction of such systems is hindered by issues such as cost. Therefore, this study aims to review a business model for introducing a quantitative and automated quality inspection system for reusable temporary structure elements. The study intends to propose application methods for each component according to a template and establish the business model by conducting interviews and collecting basic data for each template component. The results of this research are expected to serve as a foundation for implementation and expanding the adoption of quality management for temporary structure elements using smart technologies in the future.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2007년도 추계학술대회논문집
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• pp.1231-1236
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• 2007

Balance Shaft Module is module parts that is installed to vehicles engine to reduce noise and vibration of vehicles engine. Balance Shaft Module's performance exerts important influence on performance of engine. Therefore, must be able to warrant quality and performance of Balance Shaft Module. Existing product found and revised error at continuous process of production, and estimated failure mode in Balance Shaft Module. Previous method hard to secure product that performance is excellent, and bring a lot of damages economically. Therefore, development of inspectin system for quality inspection of parts and performance test of assembly is essential in Balance Shaft Module. In this study, represented development process of automatic dynamic inspection system to test performance and detect breakdown of Balance Shaft Module that is producing in Dongbo.

• 한국산학기술학회논문지
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• 제15권6호
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• pp.3376-3382
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• 2014

전자내시경을 이용하여 양극처리된 알루미늄 실린더튜브 내면의 결함을 자동으로 검사하는 시스템을 개발하였다. 이 시스템은 크게 자동 결함검사 소프트웨어, 전자내시경 및 이송장치 등으로 구성되어 있다. 실험을 통하여 자동 결함검사의 최적검출 조건을 도출하여 실린더튜브 내면의 결함 검사에 적용한 결과 주요 결함 요소인 스크래치, 산화물, 라인, 웰드라인의 인식률을 99%로서 만족하였다. 자동 결함검사 시스템을 생산현장에 적용하면 기존의 육안 검사 시 작업자가 가지는 육체적인 피로도 줄여 작업효율을 증가시키며, 결함검출 자료를 바탕으로 제품의 품질을 향상시킬 수 있다.

• 한국정밀공학회지
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• 제20권9호
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• pp.92-99
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• 2003

Quality inspection of textile products is an important problem for fabric manufacturers. This paper presents an automatic vision-based system for quality control of web textile fabrics. Typical web material is 1-3m wide and is driven with speeds ranging from 20m/min to 200m/min. At the present, the quality assessment procedures are performed manually by expert. But worker can not detect more than 60％ of the present defect and inspect the fabric if moving faster than 30m/min. To increase the overall quality and homogeneity of textile, an automated visual inspection system is needed fur the productivity. However, the existing inspection system are too expensive to purchase for small companies. In this paper, the proposed PC based real-time inspection algorithm gives low cost textile inspection system, high detection rate with good accuracy and low rate of false alarms. The method shows good results in the detection of several types of fabric defects.

• Journal of information and communication convergence engineering
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• 제20권4호
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• pp.317-325
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• 2022

In this study, we propose a technological system designed to provide machine vision-based automatic inspection and autonomous operation services for an entire process related to product inspection in wire harness manufacturing. The smart factory paradigm is a valuable and necessary goal, small companies may encounter steep barriers to entry. Therefore, the best approach is to develop towards this approach gradually in stages starting with the relatively simple improvement to manufacturing processes, such as replacing manual quality assurance stages with machine vision-based inspection. In this study, we consider design issues of a system based on the proposed technology and describe an experimental implementation. In addition, we evaluated the implementation of the proposed technology. The test results show that the adoption of the proposed machine vision-based automatic inspection and operation service system for multi-wire harness production may be considered justified, and the effectiveness of the proposed technology was verified.

• 한국정밀공학회지
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• 제23권2호
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• pp.57-64
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• 2006

Optical filters in WDM are passive communication components used in case of transmitting and reflecting lights with specific wavelengths. In this paper, a novel mechanism for the automatic and optical alignment has been presented. It includes minimum axes not to be coupled each other. The automatic spectrum inspection system has been developed to improve the alignment time of reference optical ray, spectrum inspection time and inspection quality, simultaneously. It has been confirmed that the proposed spectrum inspection system is faster, more precise and more reliable than those based on the conventional handwork.

• 한국정보통신학회논문지
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• 제21권6호
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• pp.1155-1160
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• 2017

본 연구는 신뢰성 향상 기반의 송풍전자장치 자동검사 시스템을 구현하기 위한 연구이다. 신뢰성향상을 위해 수동검사 시스템에서 자동검사 시스템은 전자제품 검사의 오류를 최소화한다. 송풍전자장치 자동화 검사 시스템은 제어시스템과 모니터링시스템으로 구성되어 되어 실시간으로 검사결과를 공유한다. 검사시스템의 신뢰성은 Gage R&R 분석기법을 적용하여 평가한다, 평가결과는 수동검사에 비해 풍압센서를 기반으로 검사속도 2배 이상, 측정오차 ${\pm}0.02V$, 판정 능력의 유효성 15%, 누락확률 17%, 허위경보확률 12% 등으로 향상되었다. 따라서 전자제품 자동검사 시스템은 제품 바코드와 연동시켜 데이터베이스화하면 효율적인 신뢰성 향상의 품질관리시스템으로 발전시킬 수 있다.

• 한국정보통신학회:학술대회논문집
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• 한국정보통신학회 2017년도 춘계학술대회
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• pp.775-778
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• 2017

본 연구는 신뢰성 향상 기반의 풍압센서 자동검사 시스템을 구현하기 위한 연구이다. 신뢰성향상을 위해 수동검사 시스템에서 자동검사 시스템으로 풍압세서 검사의 오류를 최소화한다. 풍압센서 자동검사 시스템은 제어시스템과 모니터링시스템으로 구성되어 되어 실시간으로 검사결과를 제공한다. 검사시스템의 신뢰성은 Gage R&R 분석기법을 적용하여 평가한다, 평가결과는 검사속도 2배 이상, 측정오차 ${\pm}0.02V$, 판정 능력의 유효성 15%, 누락확률 17%, 허위경보확률 12% 등으로 향상되었다. 따라서 풍압센서 자동검사 시스템은 제품 바코드와 연동시켜 데이터베이스화하면 효율적인 신뢰성 향상의 품질관리시스템으로 발전시킬 수 있다.

• 스마트미디어저널
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• 제11권9호
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• pp.47-55
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• 2022

스마트팩토리 제조공정에서의 품질관리는 중요한 요소이다. 현재, 금형 공정으로 생산되는 생활가전 제조부품의 품질검사는 대부분 작업자의 육안으로 진행되고 있으며 이로 인한 검사의 오류율이 높은 실정이다. 이러한 품질공전 개선을 위하여 결함 자동검출 시스템을 설계하여 구현하였다. 제안 시스템은 특정 위치에서 고성능 스캔 카메라로 대상물을 촬영하여 영상을 획득하고, 비전검사 알고리즘에 따라 긁힘, 찍힘, 이물질에 의한 불량품을 판독한다. 본 연구에서는 긁힘에 대한 불량 인식율을 높이기 위하여 깊이 정보 기반 분기 판단 알고리즘(Depth-based branch decision algorithm, DBD)을 개발하여 정확도를 높였다.