• Title/Summary/Keyword: Automatic Knob

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Rapid Manufacturing of Trial Molds and Prototypes by High Speed Machining (고속가공을 이용한 시작금형 및 시작품의 쾌속제작)

  • Sin, Bo-Seong;Yang, Dong-Yeol;Choe, Du-Seon;Je, Tae-Jin;Lee, Eung-Suk;Hwang, Gyeong-Hyeon;Lee, Jong-Hyeon;J. H.
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.12
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    • pp.124-129
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    • 2001
  • Recently, life cycle and lead-time of products have been shortened with the demand of customers. Therefore, it is important to reduce time and cost at the step of manufacturing trial molds. High speed machining can be applied for this kind of purpose with a lot of practical advantages. In our research, several fundamental experiments are carried out to obtain machining parameters such as cutting force, machining time and surface characteristics for tool paths that are appropriate to high-speed machining. Moreover, a trial mold for an automatic transmission knob is fabricated with aluminum-7075 material. Using automatic set-up equipments, an ABS rapid prototype of a trial product of an AT knob is also manufactured with a filling process.

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The Prototypal Molds Making for Car Parts using High Speed Machining (고속가공을 이용한 자동차부품 시작 금형 가공)

  • 이종현;이동주;신보성;최두선;이응숙;이득우;김석원
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.355-360
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    • 2000
  • Recently, to be satisfied the consumer's demand the life cycle and the lead time of product is to be shorted. So it is important to reduce the time and cost in manufacturing prototypal mold. These days, in order to reduce the lead time and cost high speed machining is highlighted. In the paper, using the high speed machining and aluminum-7075, the fundamental experiment is implemented in the change of cutting force, machining time, surface characteristic according to the tool path. And then the prototypal mold of the automatic knob is machined.

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A Smart Bench Press Machine: Automatic Weight Control Sensitive to User Tiredness

  • Kim, Jihun;Jo, Han-jin;Kim, Kiyoung;Ji, Hae-geun;Kim, Jaehyo
    • International Journal of Advanced Culture Technology
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    • v.7 no.1
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    • pp.209-215
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    • 2019
  • In order to provide a safe free-weight-training environment to people without workout trainers, we suggest a smart bench press machine with an automatic weight control system sensitive to user tiredness. Physical weight plates on the machine are replaced with a hydraulic cylinder as a press load and the cylinder knob is coupled with a step motor to change its tensile force automatically in-between lifting exercises. Three subjects participated to verify the usability of the smart bench press machine. They were asked to lift a 6-RM press load 10 times with 3 different lifting conditions: 1) no assistance, 2) a human assistance, and 3) the automatic weight control. All subjects were not able to complete the 10 sets without assistance due to tiredness, but they finished the full sets under the two assistive conditions. Average lifting speeds under the automatic weight control condition showed the most consistent level. Normalized quasi-tension data based on surface electromyogram signals of both Pectoralis Majors revealed that the subjects maintained the target muscle activation level above 50% but not more than 80% throughout the 10 sets. Therefore, the smart bench press machine is expected to both keep pace with the lifting exercise and reduce risk of injuries due to excessive muscle tensions.

Software Development for Automatic Generation of Unit Shape Part for Variable Lamination Manufacturing Process (가변 적층 쾌속 조형 공정 개발을 위한 단위형상조각 자동 생성 소프트웨어 개발 및 적용 예)

  • 이상호;김태화;안동규;양동열;채희창;문영복;신보성
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.763-766
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    • 2000
  • Rapid Prototyping(RP) techniques have their unique characteristics according to the working principles: stair-stepped surface of parts due to layer-by-layer stackin, low build speed caused by line-by-line solidification to build one layer, and additional post processing to improve surface roughness, so it is required very high cost to introduce and to maintain RP apparatus. The objective of this study is to develop software for automatic generation of unit shape part (USP) for a new RP process, Variable Lamination Manufacturing using linear hotwire cutting technique and expandable polystyrene foam sheet as part material (VLM-S). In order to examine the applicability of the developed software to VLM-S, USP's of general three-dimensional shapes, such as an auto-shift lever knob and a pyramid shape were generated.

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Software Development for Automatic Generation of Unit Shape Part for Variable Lamination Manufacturing Process (가변 적층 쾌속 조형 공정 개발을 위한 단위형상조각 자동 생성 소프트웨어 개발 및 적용 예)

  • Lee, Sang-Ho;Kim, Tae-Hwa;An, Dong-Gyu;Yang, Dong-Yeol;Chae, Hui-Chang
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.8
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    • pp.64-70
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    • 2001
  • In all the Rapid Prototyping (RP) techniques, the computer-aided design (CAD) model of a three-dimensional part is sliced into horizontal layers of uniform, but not necessarily constant, thickness in the building direction. Each cross- sectional layer is successively deposited and, at the same time, bonded onto the previous layer. The stacked layers form a physical part of the model. The objective of this study is to develop a software for automatic generation of unit shape part(USP) for a new RP process, Variable Lamination Manufacturing using the linear hotwire cutting technique and expandable polystyrene foam sheet as part material(VLM-S). In order to examine the applicability of the developed software to VLM-S, USPs of general three-dimensional shapes, such as an auto-shift lever knob and a pyramid shape were generated.

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An Automatic Collision Avoidance System for Drone using a LiDAR sensor (LiDAR 센서를 이용한 드론 자동 충돌방지 시스템)

  • Chong, Ui-Pil;An, Woo-Jin;Kim, Yearn-Min;Lee, Jung-Chul
    • Journal of the Institute of Convergence Signal Processing
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    • v.19 no.2
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    • pp.54-60
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    • 2018
  • In this paper, we propose an efficient automatic control method for the collision avoidance of drones. In general, the drones are controlled by transmitting to the flight control (FC) module the received PWM signals transmitted from a RC controller which transduce movements of the knob into PWM signal. We implemented the collision avoidance module in-between receiver and FC module to monitor and change the throttle, pitch and roll control signals to avoid drone collision. In order to avoid the collision, a LiDAR distance sensor and a servo-motor are installed and periodically measure the obstacle distance within -45 degrees from 45 degrees in flight direction. If the collision is predicted, the received PWM signal is changed and transmitted to the FC module to prevent the collision. We applied our proposed method to a hexacopter and the experimental results show that the safety is improved because it can prevent the collision caused by the inadvertency or inexperienced maneuver.