• Title/Summary/Keyword: Automated Mechanical Transmission

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Design and Analysis of a New Shift Automation Mechanism for Automated Manual Transmission (AMT용 새로운 변속자동 메커니즘 설계 및 해석)

  • Kim, Jung-Yun;Kim, Gi-Dae
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.34 no.4
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    • pp.66-71
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    • 2011
  • This article proposes a novel shift automation mechanism for an automated manual transmission (AMT). The development of an automated manual transmission is currently being paid considerable attention by vehicle manufacturers, with the prospects of combining the comfort of an automatic transmission and the high efficiency of a manual transmission. In order to automate the shift mechanism of a manual transmission, the proposed shift automation mechanism consists of two electric motors, cross shaped pinion gears, rack type shift rails, and a ball splined hollow shaft. First we describe the shift mechanism and operating principles of a manual transmission to investigate important design criteria for the shift automation device. And a new shift automation mechanism is described with its structure, elements, and operating principles in detail. Using a conventional manual transmission, we develop a full three-dimensional CAD model of an AMT which includes main components of the manual transmission and the designed shift automation mechanism. Finally we investigate the operating performances and feasibility of the designed AMT by a dynamic analysis.

Cruise Control of Automated Mechanical Transmission Automobiles

  • Guihe Qin;Anlin Ge;Jiehong Zhao;Lee, Ju-Jang
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.160.5-160
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    • 2001
  • In the paper, a cruise control system developed for the automobile with automated mechanical transmission (AMT) is introduced. After the AMT is concisely depicted, the paper details the functions, the points of the work, the principle of operation and the design course of the cruise control system.

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Development of Automated Mechanical Transmission Model to Evaluate TCU Control Logic (TCU 제어로직 평가를 위한 AMT 모델 개발)

  • Oh, Joo-Young;Song, Chang-Sub
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.3
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    • pp.118-126
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    • 2010
  • The automated mechanical transmission(AMT) is composed of electronic control management(ECM) and automatic shift gear(ASG). The AMT has advantages which are high efficiency of manual transmissions(MT) and offer operation convenience similar to automatic transmissions(AT). However, it has defects that are the torque gap during gear shift transients and shift time is long. To reduce such defects, it is necessary practically to evaluate error and characteristics as developing simulation model before the control algorithm is applied. In this paper, models are composed of vehicle model and AMT shift control model. Particularly AMT shift control model consists of main clutch management model (MCM) and shift control management model(SCM). The developed models were verified by comparing the simulated and experimental results under the same operational conditions. It can also be used to evaluate shift algorithm.

Analysis on the Clutch Torque of Automated Manual Transmission Vehicle during Dynamometer Test (동력계 시험을 이용한 자동화 수동변속차량의 클러치 토크 분석)

  • Choi, Woo-Seok;Lim, Wonsik;Oh, Ducksoo;Park, Sung-cheon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.3
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    • pp.287-293
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    • 2015
  • With the rise in oil prices and ongoing concerns about environment, there is an increased amount of interest in automated manual transmission (AMT) vehicles. Torque control in an AMT vehicle is attained by controlling the displacement of the dry-type clutch's actuator. To provide good ride comfort akin to that of an automatic transmission vehicle, the clutch control is vital to an AMT vehicle. In this study, a method of obtaining the clutch torque from a dynamometer test is devised. This method is able to identify the relationship between the displacement of the clutch actuator and the clutch torque. A simulator for estimating the performance of an AMT vehicle is developed using MATLAB Simulink. The results obtained from both the vehicle and simulation exhibit a similar trend.

Design and Control of Clutch-by-wire System for Automated Manual Transmissions

  • Hwang, Sung-Ho;Kim, Hyun-Soo;Moon, Sang-Eun;Han, Kwan-Soo
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.372-376
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    • 2004
  • With the growing traffic density and increasing comfort requirements, the automation of the drive train will gain importance in vehicles. The automatic clutch actuation relieves the drivers especially in urban driving and stop-and-go traffic conditions. In this paper, an electro-mechanical actuator for clutch-by-wire (CBW) system is implemented as the first stage for the development of automated manual transmissions. The prototype of CBW actuator is designed systematically, which is composed of the electric motor, worm & worm wheel and crank mechanism. And the test rig is developed to perform the basic function test for the automatic clutch actuation. The developed prototype is validated by the experimental results on the test rig.

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DEVELOPMENT OF AUTOMATIC CLUTCH ACTUATOR FOR AUTOMATED MANUAL TRANSMISSIONS

  • MOON S. E.;KIM H. S.;HWANG S. H.
    • International Journal of Automotive Technology
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    • v.6 no.5
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    • pp.461-466
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    • 2005
  • With the growing traffic density and increasing comfort requirements, the automation of the drive train has gained importance in vehicles. The automatic clutch actuation relieves a driver especially in urban and stop-and-go traffic environments. In this paper, an electro-mechanical actuator for clutch-by-wire (CBW) system is implemented as the first stage for the development of automated manual transmissions. The prototype of the automatic clutch actuator is designed systematically, which is composed of the electric motor, worm and worm wheel, and crank mechanism. A test rig is developed to perform the basic function test for the automatic clutch actuation. The developed prototype is validated by the experimental results performed on the test rig.

ENHANCED FUZZY SLIDING MODE CONTROLLER FOR LAUNCH CONTROL OF AMT VEHICLE USING A BRUSHLESS DC MOTOR DRIVE

  • Zhao, Y.S.;Chen, L.P.;Zhang, Y.Q.;Yang, J.
    • International Journal of Automotive Technology
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    • v.8 no.3
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    • pp.383-394
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    • 2007
  • Due to the clutch's non-linear dynamics, time-delays, external disturbance and parameter uncertainty, the automated clutch is difficult to control precisely during the launch process or automatic mechanical transmission (AMT) vehicles. In this paper, an enhanced fuzzy sliding mode controller (EFSMC) is proposed to control the automated clutch. The sliding and global stability conditions are formulated and analyzed in terms of the Lyapunov full quadratic form. The chattering phenomenon is handled by using a saturation function to replace the pure sign function and fuzzy logic adaptation system in the control law. To meet the real-time requirement of the automated clutch, the region-wise linear technology s adopted to reduce the fuzzy rules of the EFSMC. The simulation results have shown hat the proposed controller can achieve a higher performance with minimum reaching time and smooth control actions. In addition, our data also show that the controller is effective and robust to the parametric variation and external disturbance.

Design and Implementation of Clutch-by-wire System for Automated Manual Transmissions (자동화 수동 변속기의 CBW 시스템 개발)

  • Moon, Sang-Eun;Kim, Min-Sung;Yeo, Hoon;Song, Han-Lim;Han, Kwan-Soo;Kim, Hyun-Soo;Hwang, Sung-Ho
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.4
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    • pp.119-128
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    • 2004
  • With the growing traffic density and increasing comfort requirements, the automation of the drive train will gain importance in vehicles. The automatic clutch actuation relieves the drivers especially in urban driving and stop-and-go traffic conditions. This paper describes the dynamic modeling of a clutch actuator and clutch spring. The dynamic model of the clutch system is developed using MATLAB/Simulink, and evaluated by experimental data using a test rig. This performance simulator is useful to develop the clutch-by-wire (CBW) system for an automated manual transmission (AMT). The electro-mechanical type CBW system is also implemented as an automatic clutch for AMT. The prototype of CBW system is designed and implemented systematically, which is composed of an electric motor, worm gear and slider-crank mechanism. The test rig is developed to perform the basic function test of the automatic clutch, and the developed prototype is validated by the experimental data on the test rig.

Computer-Aided Design of Involute Cylindrical Gears for Power Transmission (컴퓨터를 이용한 동력전달용 인벌류우트 원통치차의 설계)

  • 정태형;김민수
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.3
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    • pp.594-602
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    • 1990
  • A computer-aided design system of involute cylindrical gears(spur and helical gears) for power transmission is developed, in which the volume of a gear unit is minimized with satisfying various design constraints. As the design constraints, bending strength and pitting resistance of AGMA 218.01, scoring of Dudley's flash temperature, contact ratio, and involute interference of pinion are considered and effective factors for strength calculation(life, reliability, hardness ratio, load distribution, velocity, etc.) are also included. This complicated nonlinear optimization problem is solved by using ALM(Augmented-Lagrange-Multiplier) method with self scaling BFGS(Broydon-Fletcher-Goldfarb-Shanno) method employed for unconstrained optimization programming. This design method can be easily applied to designing power transmission gear unit in the machines of various kinds. It is expected for the proposed method to be a contribution for an automated design of gear unit towards weight minimization, miniaturization and high strength of gear unit.

Active Vibration Measuring Sensor for Nondestructive Test of Electric Power Transmission Line Insulators (송전선로 애자의 비파괴 검사를 위한 능동형 진동 측정센서)

  • Lee, Jae-Kyung;Park, Joon-Young;Cho, Byung-Hak
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.57 no.4
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    • pp.424-430
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    • 2008
  • A new active vibration measurement system in electric power transmission line is presented, using in the nondestructive test. With a permanent magnet and a couple of coils, the system exerts impact force to a test object and in turn picks up the vibration of the object. The natural frequency with the amplitude obtained from the system are used as a basis for the detection of defects in the object. The system is controlled by an electronic device designed to facilitate the fully automated testing process with consistent repeatability and reliability which are essential to the nondestructive test. The system is expected to be applied to the wide area of defect detection including the classification of mechanical parts in production and inspection processes.