• Proceedings of the Korea Society for Industrial Systems Conference
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• 1998.03a
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• pp.129-135
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• 1998

The present automated manufacturing environment is very different when the classical statiscal process control method based on batch processing were used. Therefore these must be replaced by automated statiscal process control method. In this point of view , this study intends to develop the automated statiscal process control method which can be implemented in the proesent automated manufacturing environment . Specially this study suggested modified control limit line and developed the rule to identify the special cause of the manufacturing process in the aspect of the ppm manegement.

• Journal of Institute of Control, Robotics and Systems
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• v.12 no.8
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• pp.834-841
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• 2006

Recently, many enterprises are installing AMSs(Automated Manufacturing Systems) for their competitive advantages. As the level of automation increases, proper design and validation of control logic is a imperative task for the successful operation of AMSs. However, current discrete event simulation methods mainly focus on the performance evaluation. As a result, they lack the modeling capabilities for the detail logic of automated manufacturing system controller. Proposed in this paper is a method of validation of the controller logic for automated material handling system using an object-oriented design and simulation. Using this method, FA engineers can validate the controller logic easily in earlier stage of system design, so they can reduce the time for correcting the logic errors and enhance the productivity of control program development Generated simulation model can also be used as a communication tool among FA engineers who have different experiences and disciplines.

• Journal of the military operations research society of Korea
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• v.17 no.2
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• pp.90-99
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• 1991

In this paper a dispatching rule, $D^{*}$, for AGV operations in automated manufacturing system is proposed to improve the performance measures. And the algorithm is compared with existing heuristic rules via simulation to evaluate its capabilities. It is shown that the proposed rule enhances mean flow time, makespan and throughput, and avoids the locking phenominon which can be fatal to the operation of automated manufacturing systems.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.23 no.1
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• pp.38-47
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• 2014

This paper describes the application of discrete event systems theory to the design of an automated laboratory system. Current automated laboratory systems typically consist of several interacting processes that must be carefully sequenced to avoid any possible process conflicts. Discrete Event Systems (DES) theory and Supervisory Control Theory (SCT) can be applied together as effective methods of modeling the system dynamics and designing supervisory controllers to precisely sequence the many processes that such systems might involve. Classical approaches to supervisory controller design tend to result in complex controller structures that are difficult to implement, maintain, and upgrade. In this paper, a new approach to designing supervisory controllers for automated laboratory systems is introduced. This new approach uses a modular controller structure that is easier to implement, maintain, and upgrade, and deals with "state explosion" issues in a novel and efficient way.

• Journal of Korean Institute of Industrial Engineers
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• v.24 no.1
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• pp.61-76
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• 1998

Tooling is now considered as a major limiting resource for highly automated manufacturing systems to be operated unattendedly. In this paper, various issues in tooling are introduced and discussed. The importance of appropriate selection of tooling strategies is discussed and simulation experiments are performed to see how the tooling strategies affect the system performance in automated manufacturing systems. This paper also presents a tool management system developed in Korea Institute of Machinery and Materials.

• 제어로봇시스템학회:학술대회논문집
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• 2000.10a
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• pp.300-300
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• 2000

Reduced life-cycle and scale of electronic products make the conventional automated manufacturing system difficult to keep on competitiveness in these days. Reduced life-cycle requires an agile adaptation of manufacturing to new products and reduced scale requires enhanced precision as well as high speed. In this research, We propose a new concept called as "One-Cell Minifactory" in which various processes are combined to produce final modules or products and human interaction can be combined easily. We hope the proposed concept can guide new developments of automated manufacturing in electronics, optics and bio-engineering.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.15 no.25
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• pp.41-51
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• 1992

Most of the planing models for automated manufacturing systems are based on the assumption that for each part there is only one process method available Really. for a part to be manufactured in an automated manufacturing system, a number of different process methods can be generated, each of which may require specific types of tools and auxiliary devices such as fixtures, grippers and feeders. In this paper, An optimal algorithm for the selection of a set of process methods with the minimum corresponding manufacturing cost and minimal number of tools and auxiliary devices Is proposed. The proposed optimal algorithm is based on branch and bound method which is one of the optimal solution methods.

• Journal of the Korean Society of Clothing and Textiles
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• v.21 no.1
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• pp.19-34
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• 1997

The goals of this study are to suggest the guidance for automated clothing manufacture by analysis the technology of the automated manufacturing facilities and to propose how improve the efficiency of the production planning and management for automated clothing manufacture In this study, the research about the automated clothing manufacturing machines and the analysis about the modules and functions of apparel information systems were performed. In order to understand the factory automation of the larger clothing firms, the case study method was used. The case study samples were 3 clothing firms. The results and suggestions are as follows: 1. An information technology for automated clothing manufacture has enabled the computer integrated manufacturing system to connect production planning and management part with each work station on the factory floor. 2. The apparel information system to integrate and manage manufacturing informations from each workstation and the apparel CAD system are used in the department of production planning. At the cutting room, there are automated manufacturing machines like an automatic spreading system and an automatic cutting system. Sewing room has the computer controlled unit production system and semi-automated sewing machines. In addition, in the finishing room, an automatic packing machine and a press system are used and besides a warehousing system has been developed. Considering these available technology, for better product efficiency, it is necessary to consider and utilize the specific character of these automatic manufacturing machines and computer system whether they proper to each product style. 3. Most of the clothing manufacturers are in the stage of semi-automated manufacture. In order to improve the manufacturing environment, it is needed to gradual procedure of manufacturing automation with considering the firm's financial condition, existing facilities and staffs operating machines. The case study sample firms are in the high degree of manufacturing automation. They can accomplish the flexible manufacturing system to link the information system with each work station menufacturing system by computerized control. For the case of the firm having already used the computer integrated manufacturing and managing system, it is necessary that the function to deal with drawing information is added to the retaining module of the apparel system.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.22 no.52
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• pp.285-295
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• 1999

Developing control functions that operate and cooperate each equipment in order to achieve a goal is one of the most important problems in the installation of automated manufacturing systems. This paper discusses the development of a control system for heterarchical architecture and a simulator to verify operations of the control system. The object-oriented paradigm that has excellent reusability, portability, and extensibility is currently being used in many application fields as a software development methodology. Especially, UML(Unified Modeling Language), the third generation object-oriented modeling methodology, has advantages such as model generalization, clearness, and so on. In this research, software objects to accomodate the real time environments of automated manufacturing systems are modeled with the diagrams of UML. Based on these models, control software is developed as a format of pseudo-codes. A simulator is implemented to validate the developed control system.

• Industrial Engineering and Management Systems
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• v.6 no.2
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• pp.125-135
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• 2007

An automated guided vehicle (AGV) system is a group of collaborating unmanned vehicles which is commonly used for transporting materials within manufacturing, warehousing, or distribution systems. The performance of an AGV system depends on the dispatching rules used to assign vehicles to pickup requests, the vehicle routing protocols, and the home location of idle vehicles, which are called dwell points. In manufacturing and distribution environments which emphasize just-in-time principles, performance measures for material handling are based on response times for pickup requests and equipment utilization. In an AGV system, the response time for a pickup request is the time that it takes for the vehicle to travel from its dwell point to the pickup station. In this article, an exact dynamic programming algorithm for selecting dwell points in a tandem-loop multiple-vehicle AGV system is presented. The objective of the model is to minimize the maximum response time for all pickup requests in a given shift. The recursive algorithm considers time restrictions on the availability of vehicles during the shift.