• Title/Summary/Keyword: Auto Inspection

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Consequence Analysis of flammable Materials at Risk Based Inspection using API-581 (API-581에 의한 위험기반 검사에서 가연성 물질의 사고결과 분석)

  • Lee Hern-Chang;Ryoo Jun;Kim Hwan-Joo;Jang Seo-Il;Kim Tae-Ok
    • Journal of the Korean Society of Safety
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    • v.19 no.4 s.68
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    • pp.60-68
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    • 2004
  • Consequence analysis of flammable materials that affect to a risk of facilities was studied at the risk based inspection using API-581. We found that consequence areas (damage area of equipment and fatality area) by release accident of flammable materials showed high value for the case of liquid phase and auto-ignition likely, and that consequence areas of flammable gases decreased as temperature increased and the pipe diameter and pressure decreased at continuous release.

Development of Inspection System for Surface of a Shock Absorber Rod using Machine vision (머신비전을 이용한 업쇼버 로드의 표면검사 시스템 개발)

  • Kim, Seong-Jin;Lee, Seong-Cheol
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.6
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    • pp.3416-3422
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    • 2014
  • A shock absorber rod is located in the center of the absorber piston and is responsible for the reciprocating movement portion. If it has surface defects, the damping performance of product will be adversely affected. A rod surface has gloss by heat treatment. Therefore, it is difficult to find a defect, such as dust, imprints, and blowholes. Because a total inspection is achieved by visual inspection by workers, it causes eyestrain and the quality of the product is not constant. In this paper, a machine vision system was developed to find a defect using a line-scan camera. The machine can detect surface defects than 0.3mm. To minimize the occurrence probability of defects on the inspection process, the developed auto inspection system had an automatic feeding system and incorporated a protection system. Through the development of this system, which relies on the operator's visual inspection of the surface of the shock absorber, the Rod inspection system constructed quality inspection standards and standardized tests to ensure improved reliability.

A Study on the Analysis of Bus Machine Learning in Changwon City Using VIMS and DTG Data (VIMS와 DTG 데이터를 이용한 창원시 시내버스 머신러닝 분석 연구)

  • Park, Jiyang;Jeong, Jaehwan;Yoon, Jinsu;Kim, Sungchul;Kim, Jiyeon;Lee, Hosang;Ryu, Ikhui;Gwon, Yeongmun
    • Journal of Auto-vehicle Safety Association
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    • v.14 no.1
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    • pp.26-31
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    • 2022
  • Changwon City has the second highest accident rate with 79.6 according to the city bus accident rate. In fact, 250,000 people use the city bus a day in Changwon, The number of accidents is increasing gradually. In addition, a recent fire accident occurred in the engine room of a city bus (CNG) in Changwon, which has gradually expanded the public's anxiety. In the case of business vehicles, the government conducts inspections with a short inspection cycle for the purpose of periodic safety inspections, etc., but it is not in the monitoring stage. In the case of city buses, the operation records are monitored using Digital Tacho Graph (DTG). As such, driving records, methods, etc. are continuously monitored, but inspections are conducted every six months to ascertain the safety and performance of automobiles. It is difficult to identify real-time information on automobile safety. Therefore, in this study, individual automobile management solutions are presented through machine learning techniques of inspection results based on driving records or habits by linking DTG data and Vehicle Inspection Management System (VIMS) data for city buses in Changwon from 2019 to 2020.

The Construction of Quality Inspection System for Sunroof Sealer Application Process Using SVM Algorithm (SVM 알고리즘을 활용한 선루프 실러도포 공정 품질검사 시스템 구축)

  • Yang, Hee-Jong;Jang, Gil-Sang
    • Journal of the Korea Safety Management & Science
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    • v.23 no.3
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    • pp.83-88
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    • 2021
  • Recently, due to the aging of workers and the weakening of the labor base in the automobile industry, research on quality inspection methods through ICT(Information and Communication Technology) convergence is being actively conducted. A lot of research has already been done on the development of an automated system for quality inspection in the manufacturing process using image processing. However, there is a limit to detecting defects occurring in the automotive sunroof sealer application process, which is the subject of this study, only by image processing using a general camera. To solve this problem, this paper proposes a system construction method that collects image information using a infrared thermal imaging camera for the sunroof sealer application process and detects possible product defects based on the SVM(Support Vector Machine) algorithm. The proposed system construction method was actually tested and applied to auto parts makers equipped with the sunroof sealer application process, and as a result, the superiority, reliability, and field applicability of the proposed method were proven.

A Study on the Fault Detection of Roller Bearings in the Auto-Transmission (자동변속기에서의 롤러 베어링 결함 검출에 관한 연구)

  • Park, Ki-Ho;Jung, Sang-Jin;Wee, Hyuk;Lee, Gook-Sun;Cho, Seong-Ho
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.11a
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    • pp.84-88
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    • 2008
  • The roller bearings play an important role not only sustain radial or axial load of system, but carry out a rotatory movement as a various operating conditions. They happen that incipient faults which were caused by excessive load, manufacturing or assembling process's errors and many other reasons are created. The bearing faults make noise and vibration by a continuous collision of rotatory components, which can lower the quality and stability of auto-transmission. Therefore, it is important to detect the early fault as soon as possible. This paper presents a detecting method for the improvement in quality by developing the program which can be used to analyze and predict the vibrational characteristics caused by roller bearing faults. We completed development of the inspection system of vibration by appling the most efficient detecting methods and verified the system's reliability through experiments.

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The Detection of the Internal Defect in the Glass Using Auto Focusing Method (자동 초점 기법을 이용한 유리 내부 결함 검출)

  • Jy, Yong-Woo;Jhang, Kyung-Young;Jung, Ji-Hwa;Kim, Suk-Jun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.7
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    • pp.1047-1054
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    • 2004
  • Internal defects in the glass, like-as micro-voids, micro-cracks, or inclusions, easily cause the failure when the glass is exposed to the shock or the thermal variation. In order to produce the highly reliable glass product, the precision inspection of the defect in the glass is required. For this purpose, this paper proposes a machine vision technique based on the auto-focusing method, which searches the defect and measures the location under the fact that the edge image of defect must be the most clear when the focal plane of CCD camera is coincided with the defect. As for the search index, the gradient indicator is presented. The basic principles are verified through the simulations for the computer-generated defect images, where the affects of defect shape, gray level of background, and the brightness of the defect image are also analyzed. Finally, experimental results for actual glass specimens are shown to confirm the applicability of this method to the actual field.

A Study on the Fault Detection of Auto-transmission Using the Vibrational Characteristics of Roller Bearings (롤러 베어링의 진동특성을 이용한 자동변속기 결함 검출에 관한 연구)

  • Park, Ki-Ho;Jung, Sang-Jin;Wee, Hyuk;Lee, Gook-Sun;Cho, Seong-Ho
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.3
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    • pp.268-273
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    • 2009
  • The roller bearings play an important role not only sustain radial or axial load of system, but carry out a rotatory movement as a various operating conditions. They happen that incipient faults which were caused by excessive load, manufacturing or assembling process's errors and many other reasons are created. The bearing faults make noise and vibration by a continuous collision of rotatory components, which can lower the quality and stability of auto-transmission. Therefore, it is important to detect the early fault as soon as possible. This paper presents a detecting method for the improvement in quality by developing the program which can be used to analyze and predict the vibrational characteristics caused by roller bearing faults. We completed development of the inspection system of vibration by applying the most efficient detecting methods and verified the system's reliability through experiments.

Development of Auto Sorting System for T Type Welding nut using A Vision Inspector (비전 검사기를 활용한 T형 용접너트 자동 선별시스템 개발)

  • Song, Han-Lim;Hur, Tae-Won
    • 전자공학회논문지 IE
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    • v.48 no.1
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    • pp.16-24
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    • 2011
  • In this paper, we developed a auto sorting system for T type welding nut using a vision inspector. We used edge and thread detection with histogram of image which is captured by machine vision camera. We also used a binary morphology operation for a detection of spot. As a result we performed numeric inspection of 0.1mm accuracy. This is impossible in old sorting system and inspector with naked eye. Also, we reduced the manufacturing unit cost to 25% and improved a production efficiency to 330%.

Tracking Control of a Moving Target Using a Robot Vision System

  • Kim, Dong-Hwan;Cheon, Gyung-Il
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.77.5-77
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    • 2001
  • A Robot vision system with a visual skill so as take information for arbitrary target or object has been applied to auto-inspection and assembling system. It catches the moving target with the manipulator by using the information from the vision system. The robot needs some information where the moving object will place after certain time. A camera is fixed on a robot manipulator, not on the fixed support outside of the robot. It secures wider working area than the fixed camera, and it dedicates to auto scanning of the object. It computes some information on the object center, angle and speed by vision data, and can guess grabbing spot by arriving time. When the location ...

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A Study on the Maintenance Plan for the Improvement of Natural Regeneration DPF Regeneration of Large Diesel Vehicles (대형 운행 경유 자동차 자연재생DPF 재생 개선을 위한 정비방안 마련 연구)

  • Lee, Sungjun;Han, Geomseung;Ha, Sungyong
    • Journal of Auto-vehicle Safety Association
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    • v.13 no.3
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    • pp.54-59
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    • 2021
  • Diesel engines emit PM and NOx during combustion. This is the main culprit of fine dust, which seriously affects the atmospheric environment. In particular, large-sized diesel vehicles over 3.5 tons emit a greater amount of pollutants because of their large displacement. The occurrence of vehicle abnormalities in this large-scale diesel vehicle causes even greater problems in the atmospheric environment. It was confirmed that there were many problems caused by natural regeneration DPF among large-sized diesel vehicles. Therefore, the most effective maintenance plan is suggested.