• 제목/요약/키워드: Austempered Ductile Cast Iron

검색결과 51건 처리시간 0.04초

오스템퍼드 구상흑연주철의 미세조직 및 기계적 성질에 미치는 서브제로처리의 영향 (Effect of Subzero Treatment on the Microstructure and Mechanical Properties of Austempered Ductile Cast Iron)

  • 이광희;강창룡
    • 동력기계공학회지
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    • 제12권1호
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    • pp.47-52
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    • 2008
  • This study was investigated the effect of subzero treatment in austempered ductile cast iron. Retained austenite transformed to martensite by subzero treatment and strain. With decreasing subzero treatment temperature and increasing strain, retained austenite transformed more to martensite and transformed 30% above by subzero treatment at $-196^{\circ}C$. With decreasing subzero treatment temperature, the value of strength and ratio of increasing of strength, hardness and ratio of increasing of hardness increased but the value of elongation and ratio of decreasing of elongation decreased. With decreasing subzero treatment temperature, impact value and ratio of decreasing of impact value decreased. In case of subzero treatment at $-196^{\circ}C$, hardness value increased about 18% and impact value decreased above 20%. We could find that in subzero treated specimens had a little of effect on the tensile properties but had very much effect on the hardness and value of the impact.

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Austempered Ductile Cast Irons의 비파괴적 평가 (Nondestructive Evaluation of the Austempered Ductile Cast Irons)

  • 이승석;이세경
    • 비파괴검사학회지
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    • 제9권1호
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    • pp.90-97
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    • 1989
  • Austempered ductile cast iron (ADI) which has been recently developed shows good mechanical properties. These properties are related to the microstructure which is greatly affected by processing variables such as austempering time and temperature. In this study, the relationships between mechanical properties from impact test, and hardness test and the results from ultrasonic velocity measurement and electrical resistivity measurement are studied on the ADI samples which are heattreated at different austempering temperature and time. From the results, we conclude the followings. The ultrasonic velocity measurement could be used for the study of austempering reaction mechanism. The electrical resistivity measurement could be used as quality assurance technique for the ADI.

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오스템퍼드 구상흑연주철의 기계적 성질 및 감쇠능에 미치는 서브제로처리의 영향 (Effect of Subzero Treatment on the Mechanical Properties and Damping Capacity of Austempered Ductile Cast Ironn)

  • 이광희;권민기;김창규;강창룡
    • 동력기계공학회지
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    • 제11권4호
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    • pp.86-91
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    • 2007
  • This study was investigated to know the effect of subzero treatment in austempered ductile cast iron. Retained austenite transformed to martensite by subzero treatment. With decreasing subzero treatment temperature, more volume fraction of retained austenite transformed to martensite and transformed to martensite above 30% by subzero treatment temperature at $-196^{\circ}C$. With decreasing subzero treatment temperature, the value of strength and hardness increased but the value of elongation and impact value decreased. In case of subzero treatment at $-196^{\circ}C$, hardness value increased about 18% and impact value decreased by above 20%. We could find that subzero treated specimens had a little of effect on the tensile properties but had very much effect on the hardness and value of the impact.

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A Study on the Effects of Artifacts on Fatigue Limit of Ductile Cast Iron with Ferritic Structure

  • Kim, Jin-Hak;Kim, Min-Gun
    • Journal of Mechanical Science and Technology
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    • 제14권10호
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    • pp.1021-1027
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    • 2000
  • In this study, fatigue tests were performed to examine the effects of micro drill hole on fatigue limit of as cast and austempered ductile cast iron (ADI) using the rotary bending fatigue tester. As results, micro drill holes ($diameter{\leq}0.4mm$) did not influence the fatigue limit of ADI, compared to annealed ductile cast iron; the critical defect size of crack initiation, in ADI was larger than as cast. If the ${\sqrt{area}}$ of micro drill hole and graphite nodule in ADI are comparable, crack initiates at the graphite nodule. When the ruggedness developes through austempering treatment process, microstructure on crack initiation at micro drill hole is tougher than that of as cast ductile cast iron.

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오스템퍼링한 구상흑연주철(ADI)의 드릴 가공시 경도 및 현미경조직변화에 관한 연구 (A study on the Mechanical characteristics of austempered ductile cast iron to hardness and texture variation in drilling)

  • 조규재
    • 한국생산제조학회지
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    • 제8권1호
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    • pp.81-88
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    • 1999
  • This paper was carried out to know the influence of advanced austempered ductile cast iron (ADI) on the tool life and mechanical properties of drilling machinability. For manufactured method of ADI, the spheroidal graphite cast iron were austenized at 90$0^{\circ}C$ for 1 hour and then austempered for 2 hour at 37$0^{\circ}C$ in the salt bath. And interrelationship has been investigated between tool life and mechanical characteristics of specimen material on drilling condition when the ordinary and step-feed drilling are carried out to drill holes of specimens. Tensile strength and hardness of ADI decrease and elongation of ADI increases with the increase austempered temperature. It is known that about 2 times of tool life in the case of step-feed decreases compared with ordinary feed due to the high hardness of ADI and hardness ascribed to the fact that retained austenite became to martensite state due to cutting heat in drilling. Under the constant feed rate 0.1mm/rev relation between hardness and length of end tip after drilling can be formularized to Hv=$788.46L^{-0.096}$ for the cutting speed 6.1m/min.

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구상흑연주철의 강인화에 미치는 3상 혼합조직의 영향 (The Effect of the Multi-phase (ferrite-bainite-martensite) on the Strengthening and Toughening in the Ductile Cast Iron)

  • 김석원;이방식
    • 한국주조공학회지
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    • 제8권3호
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    • pp.310-321
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    • 1988
  • This study is aimed to investigate the effects of the multi-phase(ferrite-bainite-martensite) on the strengthening and toughening in ductile cast iron. All the specimen were austenitized at eutectoid transformation temperature range(${\alpha}+{\gamma}$) for 1hr and austempered at $300^{\circ}C$ and $400^{\circ}C$ for various holding time, and then quenched in iced water for multi - phase (${\alpha}-B-M$). When the volume fraction of martensite is below 15%, excellent maximum fracture load can be obtained due to strengthening by the fine martensite, but, with increasing of volume fraction over 15%, it was decreased drastically. The martensite size became finer and the shape of it changed from bar to spherical type with increasing of austempering holding time. The higher the austenitizing temperature is, the more preferential is the formation of austenite phase around the graphite nodules improving strength and toughness of austempered ductile cast iron.

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Cu를 갖는 오스템퍼드 구상흑연주철의 기계적 성질에 미치는 마르텐사이트의 영향 (Effect of Martensite on the Mechanical Properties of Austempered Ductile Cast Iron with Cu)

  • 강창룡;이종문;손동욱;권성겸;김익수;성장현
    • 열처리공학회지
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    • 제15권6호
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    • pp.255-259
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    • 2002
  • Effect of martensite on the mechanical properties of austempered ductile cast iron was investigated after obtained the martensite by subzero treatment. Retained austenite was transformed to martensite by subzero treatment, and with decreasing subzero treatment temperature, volume fraction of martensite was increased. With increasing of the volume fraction of martensite, tensile strength was increased and elongation was decreased, ratio of increasing of strength and decreasing of elongation was higher in case of specimens with lot's of Cu contents. With increasing of the volume fraction of martensite, hardness slowly increased until only about 5% and it rapidly increased in a straight proportion when it is above 5%, while impact value was rapidly decreased until about 7% but it had a little change when it is above 7%.

오스템퍼드 구상흑연주철의 미세조직과 프로세싱 윈도우에 미치는 규소 함량의 영향 (Effects of Si Content on the Microstructure and Processing Window of Austempered Ductile Cast Iron)

  • 김민수;이도훈;신상윤;예병준
    • 한국주조공학회지
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    • 제32권6호
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    • pp.284-288
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    • 2012
  • The effects of Si content on the variation of microstructure and processing window of austempered ductile cast iron were investigated. Four different Si contents between 2.42 and 3.37 wt.% were used. The influence of silicon on the microstructure and processing window of these materials were studied. Austenitizing was performed at $900^{\circ}C$ for 60min and austempering temperature were both $340^{\circ}C$ and $360^{\circ}C$ and austempering time were for 4min upto 119min and for 5min upto 160min respectively. After heat treatment, the evolution of stage I and stage II were performed by optical metallography, XRD, hardness test. The results showed that $t_2$ was delayed as Si contents was increased due to the fact that Si retarded the formation of cementite ($Fe_3C$). The high silicon content promoted the stability of the metastable two-phase combination of austenite and ausferrite.

ADI재료의 드릴가공시 가공조건에 따른 절삭특성에 관한 연구 (A Study on the Machinability Characteristics of ADI Materials for the Drilling Conditions)

  • 조규재;전언찬
    • 한국정밀공학회지
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    • 제13권7호
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    • pp.36-44
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    • 1996
  • Drilling tests were carried out austempered ductile cast iron(ADI) to clarify the factors influencing the drilling characteristics of ADI material. The machinability of material was evaluated using high speed steel drill and cobalt contained drill of 6mm diameter. The spheroidal graphite cast iron materials were austemized at 900 .deg. C for 1 hour and then wear was kept at 375 .deg. C for 2 hours. Austempered ductile cast iron contains a great deal of retained austenite which contribustes to an improvement of impact strength. In this paper, machinability of ADI was invastigated by drilling experimentation. The results obtained are as follows:a) Flank wear incresses logarithmically with the increases of cutting time and proportionally with the increases of cutting force. b) Drilling hole number of about 2 times can be educed more step feed than ordinary feed due to the high hardness of ADI material and hardness increasing ascribed to the martensite of retained austenite.

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3.6wt%C-2.5wt%Si 오스템퍼드 구상흑연주철의 프로세싱 윈도우에 미치는 열처리 및 구리 첨가의 영향 (Effects of Heat-Treatment and the Addition of Copper on the Processing Window of 3.6wt%C-2.5wt%Si Austempered Ductile Cast Iron)

  • 권도영;오정혁;김기엽;권해욱
    • 한국주조공학회지
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    • 제41권4호
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    • pp.331-341
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    • 2021
  • 3.6wt%C-2.5wt%Si 구상흑연주철을 오스템퍼링 열처리하는 동안 프로세싱 윈도우에 미치는 오스템퍼링 온도, 오스테나이트화 처리 온도와 시간, 구리 첨거량 그리고 사전 열처리의 영향을 연구하였다. 350℃의 오스템퍼링 처리 온도에서 최대 프로세싱 윈도우를 얻었다. 프로세싱 윈도우는 오스테나이트화 처리 온도가 850에서 900℃로 증가함에 따라 증가하였으나 950℃로 증가하면 오히려 감소하였다. 프로세싱 윈도우는 오스테나이트화 처리 시간이 30분에서 2시간까지 증가함에 따라 증가하였다가 4시간일 때 감소하였다. 최적 오스템퍼링 처리 조건은 900℃에서 2시간인 것으로 나타났다. 프로세싱 윈도우는 구리 첨가량이 0.0~0.8wt% 범위에서 증가함에 따라 증가하였다. 프로세싱 윈도우는 주방 상태의 구상흑연주철에 비하여 사전 노르말라이징 처리로 증가하였으며 사정 어닐링 처리로 감소하였다.