• Title/Summary/Keyword: Austempered Ductile Cast Iron

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A Study on the Mechanical Properties and Fatigue Limit of the Austenitizing Treatment Conditions in Austempered Ductile Iron (오스템퍼링처리한 구상흑연주철의 오스테나이트화 조건에 따른 기계적 성질 및 피로한도에 관한 연구)

  • Kim, Min-Gun;Lim, Bok-Kyu
    • Journal of Industrial Technology
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    • v.24 no.A
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    • pp.3-8
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    • 2004
  • This study was performed to investigate the effect of two step austenitized treatment on the mechanical properties and fracture characteristic of the ductile cast iron and austempered ductile cast iron(ADI). The obtained results of this study were as follows. The matrix structures of specimens were changed differently by austenitizing heat treatment. Microstructure of austempered ductile cast iron obtained by two step austenitized treatment was bainitic ferrite and retained austenite. With two step austenitized treatment, vield strength, tensile strength and hardness decreased, while the elongation increased.

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Effects of Alloying Elements on the Mechniacal Properties of Hardened and Austempered 3.60%C-2.50wt%Si Ductile Cast Irons (3.60wt%C-2.50wt%Si 구상흑연주철의 경화 및 오스템퍼링 처리시 기계적 성질에 미치는 합금 원소의 영향)

  • Park, Jung-Jee;Seo, Gap-Sung;Kwon, Hae-Wook
    • Journal of Korea Foundry Society
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    • v.28 no.6
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    • pp.273-281
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    • 2008
  • Effects of alloying elements on the mechanical properties of hardened and austempered 3.60wt%C - 2.50wt%C ductile cast iron were investigated. Strength and hardness were increased and ductility was decreased as the amount of alloying element increased. The increasing effect of copper addition on the strength was the most pronounced. The strength and hardness were greatly increased and ductility was decreased by hardening. The effect of alloying element on the mechanical properties of the hardened ductile cast iron was not so pronounced due to the high contents of C and Si. The strength and hardness of austempered ductile cast iron were greatly increased, meanwhile the difference of strength from that of hardened one was not so big. The ductility of the former was higher than that of the latter. The strength and ductility of austempered ductile cast iron with 0.25%Mn were the maximum of all Mn added ones. The maximum strength of that was obtained with the addition of 0.80wt%Cu or 2.00wt%Ni along with this amount of Mn added.

Effect of Fully and Semi Austempering Treament on the Fatigue Properties of Ductile Cast Iron (완전 및 부분 오스템퍼링 처리가 구상흑연주철의 피로특성에 미치는 영향)

  • Lim Bok-kyu;Hwang Jung-gak;Kim Dong-Youl;Kim Min-gun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.3 s.234
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    • pp.462-469
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    • 2005
  • Single phase bainite structure which is obtained by the conventional austempering treatment reduces the ductility of ductile cast iron. Because of the reduction of ductility it is possible to worsen the fatigue properties. Therefore, semi austempered ductile iron which is treated from ${\alpha}+{\gamma}$ is prepared to investigate the static strength and fatigue properties in comparison with fully austempered ductile iron (is treated from ${\gamma}$). In spite of semi austempered ductile iron shows the $86{\%}$ increase of ductility. Also, semi austempered ductile iron shows the higher fatigue limit and lower fatigue crack growth rate as compared with fully austempered ductile iron. By the fractographical analysis, it is revealed that the ferrite obtained by semi austempering process brings about the plastic deformation(ductile striation) of crack tip and gives the prior path of crack propagation. The relatively low crack growth rate in semi austempered specimen is caused by above fractographical reasons.

The Study on the Strength and Toughness of Austempered Ductile Cast Iron (오스템퍼 처리(處理)한 구상흑연주철(球狀黑鉛鑄鐵)의 강인화(强靭化)에 관(關)한 연구(硏究)(1))

  • Lee, Young-Kye;Kim, Sug-Won;Kim, Dong-Keon;Lee, Bang-Sik
    • Journal of Korea Foundry Society
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    • v.10 no.2
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    • pp.144-153
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    • 1990
  • Ductile cast iron has good ductility and toughness, for the graphite morphology is spheroidal. It has been reported that the strengthening and toughening of the ductile cast iron was resulted from the modification of matrix structure by the heat treatment or the addition of alloying elements. In this study, effects of various special heat treatments (cyclic heat treatment and intermediate heat treatment) and Ni addition on the toughness and strength of the austempered ductile cast iron were studied. The results obtained from this study were as follows : 1. The amount of fine pearlite was increased with the Ni content and the number of cycle in cyclic heat treatment. 2. When the specimens treated and not by special heat treatment at 820 was austempered, in the former the austenite was formed on grain boundary entirely, but in the latter on grain boundary partially. 3. The impact energy was decreased with the Ni content, because the coarisen austenite pools formed with the Ni content was transformed into martensite during quenching. 4. The mechanical properties of austempered ductile cast iron containing 2%Ni treated cyclic heat treatment(5 cycles)was very excellent in handness 99(HRB), impact energy 12(kg-m) maximum fracture load 1500(kg-f).

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The Effects of Se, CaCo and CaO Addition on the 1st Stage Graphitization of Malleable Cast Iron (오스템퍼 처리한 구상흑연주철의 강인성에 미치는 전조직의 영향)

  • Kim, Sug-Won
    • Journal of Korea Foundry Society
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    • v.6 no.4
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    • pp.290-297
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    • 1986
  • Austempered ductile cast iron has been well known for their good toughness and strength. Generally these properties were improved by the various heat treatments and alloying elements. In this study, the effects of prior heat treatment history(near ferrite, near pearlite, near martensite) on the toughness and strength of the austempered ductile cast iron were studied experimentally and theoretically. All of the test specimens was austenitized at $900^{\circ}C$ for 1 h and austempered at $300^{\circ}C$, $350^{\circ}C$, $400^{\circ}C$, $450^{\circ}C$, respectively. The prior structure of near martensite in austempered ductile cast iron was not good in term of toughness and strength because the carbon content was apt to high in austenite during ausnitizing. It was found, on the other hand, that the ferrite matrix as prior structure had good combination of toughness and strenght. The best tensile strength and good toughness were obtained at $300^{\circ}C$, austemper in the prior structure of near ferrite, while $400^{\circ}C$ austemper in that of near pearlite and martensite.

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A study on the mechanical properties of austempered low-alloy ductile cast iron (오스템퍼링한 低合金 球狀黑鉛鑄鐵의 機械的 性質에 관한 硏究)

  • 강명순;박흥식
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.6
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    • pp.1296-1302
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    • 1988
  • The study has been carried out under various experimental conditions to investigate mechanical properties by the transformation conditions of austempered low-alloy ductile cast iron. The amount of retained austenite and bainite after quenching was determined by the X-ray diffractometer and the point counting method and which the microstructure was investigated by the S.E.M. The mechanical properties of austempered low-alloy ductile cast iron can be varried over a comparatively wide range by changing the transformation conditions. During isothermal transformation of austenite in the bainite region, low-alloy ductile cast iron austempered at holding time of 40 minute has the maximum volume fraction(24%) of retained austenite in the cast iron matrix and which optimum values of mechanical properties correspond to the maximum amount of retained austenite, which falls with decreasing transformation temperature. The low values of both tensile strength and elongation in the initial stage of bainite transformation can be explained by premature fracture of tensile specimens and the tensile strength, hardness and elongation do not change considerably after a certain period. With a decreasing transformation temperature the tensile strength increase while the elongation decrease, especially the elongation has the maximum value at temperature $370^{\circ}C$.

Effect of Heat Treatment Condition on the Processing Window of 3.60wt%C-2.50wt%Si-0.80wt%Cu Austempered Ductile Cast Iron (3.60wt%C-2.50wt%Si-0.80wt%Cu 조성 오스템퍼드 구상흑연주철의 프로세싱 윈도우에 미치는 열처리 조건의 영향)

  • Park, Jung-Jee;Seo, Gap-Sung;Kwon, Hae-Wook
    • Journal of Korea Foundry Society
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    • v.29 no.2
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    • pp.86-94
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    • 2009
  • The effect of austenitizing temperature and time on the processing window of 3.60wt%C - 2.50wt%Si - 0.80wt%Cu ductile cast iron and that of the amount of copper added were investigated. The second stage reaction at 400oC was retarded with increased austenitizing temperature. The widest processing window was obtained at the lower austempering temperature with the increased time at the same austenitizing temperature. The width of the widest processing window was decreased with the increase of time at the same austenitizing temperature. The width of processing window was increased with the increased amount of copper added.

Effect of Subzero Treatment on the Damping Capacity of Austempered Ductile Cast Iron (오스템퍼드 구상흑연주철의 감쇠능에 미치는 서브제로 처리의 영향)

  • Kang, Chang-Yong;Jo, Duck-Ho;Kim, Yun-Kyu;Han, Hyun-Sung;Lee, Hae-Woo;Sung, Jang-Hyun
    • Korean Journal of Metals and Materials
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    • v.47 no.3
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    • pp.169-174
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    • 2009
  • The effect of sub zero treatment on the damping capacity in austempered ductile cast iron investigated. Austenite transformed in to martensite by subzero treatment, and with the decrease of subzero treatment temperature, volume fraction of martensite increased. Damping capacity of austempered ductile cast iron was highly increased by subzero treatment, with the decrease of subzero treatment temperature, damping capacity was slowly increased. With the decrease of subzero treatment time, damping capacity was rapidly increased to 30 min. and then slowly increased. With the increase of volume fraction of martensite, damping capacity rapidly increasing to 5% and then slowly increased.

Effects of Mo on the Mechanical Properties of Ductile Cast Iron with Cu Austempered at 380℃ (Cu가 함유된 구상흑연주철의 380℃에서 오스템퍼링 시 Mo이 기계적 특성에 미치는 영향)

  • Kim, G.Y.
    • Journal of the Korean Society for Heat Treatment
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    • v.26 no.5
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    • pp.219-224
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    • 2013
  • In this study, we investigated effect of Mo addition on mechanical properties of Cu added ADI. Ductile cast iron specimens were austenitized at $900^{\circ}C$ for 150 min and then austempered at $380^{\circ}C$ for the various time periods from 15 min to 480 min. Mo added ADI had a higher volume fraction of retained austenite, and the volume fraction of retained austenite was determined by XRD analysis. As decreasing volume fraction of retained austenite, the elongation was also decreased as expected. But the UTS and yield strength were not decreased.

Effect of Cu on the mechanical Properties and damping capacity of austempered ductile cast iron (오스템퍼링 처리한 구상흑연주철의 기계적 성질 및 감쇠능에 미치는 Cu의 영향)

  • Lee, K.H.;Kang, C.Y.
    • Journal of Power System Engineering
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    • v.12 no.3
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    • pp.72-77
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    • 2008
  • This study was investigated to know the effect of Cu addition on austempered ductile cast iron at various temperatures and times. Test results showed that the volume fraction of retained austenite and the carbon contents of retained austenite showed the greatest value at $400^{\circ}C$. Also, in case of specimens having more Cu contents, the volume fraction of retained austenite and the carbon contents of retained austenite showed the lower value. After austempering treatment, tensile strength and Impact value increased, but elongation decreased. With increasing austempering treatment temperature, tensile strength, elongation, and impact value decreased. In case of specimen having more Cu contents, tensile strength showed the higher value, but elongation showed the lower value. Damping capacity was decreased by austempering treatment and was not affected on austempering temperature and time. In case of specimen having more Cu contents, damping capacity showed the higher value.

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