• 제목/요약/키워드: Attrition milling

검색결과 85건 처리시간 0.023초

어트리션 밀링법으로 제조된 티타늄합금의 상변화 및 미세조직특성 (Phase Changes and Microstructural Properties of Ti Alloy Powders Produced by using Attrition Milling Method)

  • 차성수
    • 대한치과기공학회지
    • /
    • 제23권1호
    • /
    • pp.9-19
    • /
    • 2001
  • Microstructure and phase transformation of Ti-Ni-Cu alloy powders produced by using attrition milling method were studied. Mixed powders of Ti-(50-X)Ni-XCu ($X=0{\sim}20$ at%) in composition range were mechanically alloyed for maximum 20 hours by using SUS 1/4" ball in argon atmosphere. Ball to powder ratio was 50: 1 and impeller speed was 350rpm. Mechanically alloyed with attrition millimg method. powder was heat treated at the temperature up to $850^{\circ}C$ for 1 hour in the $10^{-6}$ torr vacuum. Ti-Ni-Cu alloy powders have been fabricated by attrition milling method. and then phase transformation behaviours and microstructual properties of the alloy powders were investigated to assist in improving the the high damping capacity of Ti-Ni-Cu shape memory alloy powders. The results obtained are as follows: 1. After heat treating of fully mechanically alloyed powder at $850^{\circ}C$ for 1hour. most of the B2 and B 19' phases was formed and $TiNi_3$ were coexisted. 2. The B 19' martensite were formed in Ti-Ni-Cu alloy powders whose Cu-content is less than 5a/o. where as the B19 martensite in those whose Cu-content is more than 10at%. 3. The powders of as-milled Ti-Ni-Cu alloys whose Cu-contents is less than 5at% are amorphous. whereas those of as-milled Ti-Ni-Cu alloys whose Cu-content is more than 10at% are crystalline. This means that Cu addition tends to suppress amorphization of Ti-Ni alloy powders.

  • PDF

저수축 반응소결 알루미나/지르코니아 복합체의 제조 (The Fabrication of Low Shrinkage, Reaction-Bonded Alumina/Zirconia Composite)

  • 박정현;김용남;김성훈;강민수;송규호
    • 한국세라믹학회지
    • /
    • 제37권3호
    • /
    • pp.211-218
    • /
    • 2000
  • The attrition-milled powder mixtures of Al and Al2O3 were oxidized below 140$0^{\circ}C$ for 1 hr and post-sintered at 150$0^{\circ}C$ and 1$600^{\circ}C$ for 2 hr. During attrition milling, ZrO2 was added to the system by grinding effect of ZrO2 balls. The average particle size of the powder mixtures was decreased by the attrition milling as the aluminum content decrease. Above 120$0^{\circ}C$, sintering behaviro was observed on the fine Al2O3 particles resulted from the oxidation of Al. The specimens heat-treated at 140$0^{\circ}C$ for 1 hr showed the bending strength of 166 MPa and hardness of 220 MPa. The specimens post-sintered at 1$600^{\circ}C$ for 2hr had a linear shrinkage of 9~12% and a relative density of about 95%. After the post-sintering, the specimens having 55 vol% Al content revealed the bending strength of 513 MPa and hardness of 718 MPa. The Weibull modulus to the bending strength was about 16.

  • PDF

RBAO 세라믹스 공정에서 어트리터 효율에 미치는 볼 크기의 영향 (The Effects of Ball Size on Attritor Efficiency in the Processing of RBAO Ceramics)

  • 김일수;강민수;박정현
    • 한국세라믹학회지
    • /
    • 제35권4호
    • /
    • pp.406-412
    • /
    • 1998
  • The reaction bonded alumina ceramics was prepared through the addition of each SiC and ZrO2 powder to the mixture of Al metal powder and Al2O3 The mono sized (3mm) and biodal sized (3mm+5mm) balls were used in attrition milling of Al and starting powders. The milling efficiency of both cases was compared by the analysis of particle size and X-ray diffraction. After the forming and sintering of each powder batchs the weight gains dimensional changes and densities were determined. The specimens were investigated by X-ray diffraction analysis and scanning electron microscope. Bimodal sized balls had better milling effect than single ball size in the milling of Al powder. However in the milling which ceramic powders mono sized the green body during the reaction sintering at 1$600^{\circ}C$ for 5 hour was about 10% The densities attained the values of 92-98% theoretical. The SiC added specimen that was milled with 3mm ball media had 96% theoretical density and dense microstructure.

  • PDF

Biomass의 고효율 효소당화에 의한 적합한 Attrition Coupled Bioreactor개발에 관한 연구 ; Agitated Bead Type Bioattritor를 활용한 섬유소 당화 (Development and Evaluation of the Attrition Coupled Bioreactors for Enzymatic Hydrolysis of Biomass; Agitated Bead Type Bioattritor for Enzymatic Hydrolysis of Cellulose)

  • 이용현;박진서;윤대모
    • KSBB Journal
    • /
    • 제4권2호
    • /
    • pp.78-86
    • /
    • 1989
  • 에너지소모를 최소화하고 최대의 당화효과를 얻을 수 있는 고효율 당화장치의 개발을 목표로 impeller교반형 bioattritor를 설계, 제작하여 불용성 섬유소를 기질로 실험하였다. Bioattrotor의 효용성과 효소당화촉진 mechan-ism을 규명하였으며, 최적운전조건을 검토하였다. 분쇄 마찰매체함유 반응기에 일정한 탄성계수를 지닌 spiral spring coil을 내장한 torzue측정장치를 개발, 부하되는 torque, power, 그리고 소요에너지를 측정하여 이를 당화촉진과 비교함으로서 bioattritor의 경제성을 검토하였다. 분쇄마찰매체의 첨가량 및 종류, impeller형태, 교반속도는 중요한 요소로서 작용하였다. 비록 더 연구가 필요하나 분쇄마찰매체의 교반에 소모되는 동력은 당화 촉진효과의 증대에 따른 당화시간의 단축과 섬유소의 고효율 전환에 따른 고농도당의 확보등에 의해 보상되리라 예상된다.

  • PDF

내환원 $BaTiO_3$ 세라믹스의 PTCR특성 및 미세구조에 대한 Attrition milling과 하소온도가 미치는 영향 (The effect of Attrition milling and calcining temperature on the microstructure and electrical properties of non-reduction PTCR-$BaTiO_3$ Ceramics)

  • 이정철;명성재;전명표;조정호;김병익;신동욱
    • 한국전기전자재료학회:학술대회논문집
    • /
    • 한국전기전자재료학회 2007년도 하계학술대회 논문집 Vol.8
    • /
    • pp.288-288
    • /
    • 2007
  • 본 연구에서 내환원성 $BaTiO_3$의 PTCR(Positive Temperation Coefficient Resistance) 특성 및 미세구조에 대한 분쇄 및 출발 원료들의 하소 조건의 영향을 연구하였다. $BaCO_3$, $TiO_2$, $CeO_2$를 Attrition milling 하여 1차 혼합 및 분쇄한 후 건조하여 혼합분말을 얻었으며, $(Ba_{1-x}Ce_x)TiO_3$를 합성하기 위하여 $1000^{\circ}C{\sim}1200^{\circ}C$ 공기중에서 하소하였다. 각 하소온도에서 제조한 $(Ba_{1-x}Ce_x)TiO_3$에 첨가제를 2차 혼합하고 초미분쇄하여 분말을 제조하였다. 직경 5mm 의 시편을 제조하여 환원 및 재산화 분위기에서 소결을 한 후 상온저항값 및 R-T특성을 측정하였고 SEM 을 통해 미세구조를 관찰하였다. 또한 하소 후 온도에 따른 상분석을 XRD를 통하여 분석하였다. 그 결과 하소온도가 증가함에 따라 상온저항값은 감소하는 경황을 보였으며 PTC특성은 감소하다가 증가하는 경향을 보였다. 초미분쇄에 따른 입자크기는 $1{\mu}m$이하로 작아졌으며 미립화가 됨에 따라 하소/소결온도에 앙향을 줄 것으로 사료된다.

  • PDF

Attrition milling법에 의해 제조된 PNW-PMN-PZT 세라믹스의 유전 및 압전 특성

  • 오영광;류주현;윤현상;정영호
    • 한국전기전자재료학회:학술대회논문집
    • /
    • 한국전기전자재료학회 2010년도 춘계학술회의 초록집
    • /
    • pp.6-6
    • /
    • 2010
  • In this study, microstructural and piezoelectric characteristics of PNW-PMN-PZT ceramics manufactured using attrition milling method were investigated. Sintering temperature of the ceramics was varied from $980^{\circ}C$ to $1100^{\circ}C$. At the specimen sintered at $1100^{\circ}C$, mechanical quality factor(Qm) and dielectric constant showed the maxinum values of 2,373 and 1438, respectively. At the specimen sintered at $1080^{\circ}C$, electromechanical coupling factot(kp) also showed the maxinum value of 0.524.

  • PDF

어트리션 볼밀링 조건 변화에 따른 마그네슘 분말의 미세화 거동 (Refinement Behavior of Magnesium Powder by Attrition Milling Under Different Condition)

  • 유효상;김용호;김정한;김태경;손현택;이성희
    • 한국재료학회지
    • /
    • 제24권11호
    • /
    • pp.591-598
    • /
    • 2014
  • In this research, magnesium powder was prepared by gas atomizing. Refinement behaviors of magnesium powder produced under different conditions were investigated using a mechanical milling (attrition milling) process. Analyses were performed to assess the characterization and comparison of milled powder with different steel ball sizes and milling times. The powders were analyzed by field emission scanning electron microscope, apparent density and powder fluidity. The particle morphology of the Mg powders changed from spherical particles of feed metals to irregular oval particles, then plate type particles, with an increasing milling time. Because of the HCP structure, deformation occurs due to the existence of the easily breakable C-axis perpendicular to the base, which results in producing plate-type powders. An increase in ball size and the impact energy of the magnesium powder maximizes the effect of refinement. Furthermore, it is possible to improve the apparent density and fluidity according to the smoothness of the surface of the initial powder.

무정형 탄소의 입도분포에 따른 리튬이온이차전지의 탄소부극 특성 (The Effect of Particle Size Distribution of the Nongraphitic Carbon on the Performance of Negative Carbon Electrode in Lithium Ion Secondary Battery)

  • 김현중;이철태
    • 공업화학
    • /
    • 제9권5호
    • /
    • pp.781-785
    • /
    • 1998
  • 무정형탄소인 petroleum cokes를 대상으로 attrition mill을 이용하여 6~48시간 동안 분쇄한 후 이를 $700^{\circ}C$에서 1시간 동안 열처리한 후 재료특성과 전기화학적 특성을 조사하였다. 분쇄에 의한 효과에 의하여 입도분포와 BET 비표면적의 변화가 발생하였으며 내부의 층간거리도 변화시킬 수 있었다. 이들의 재료특성 변화에 의한 cyclic voltammogram과 충 방전 특성과의 관계를 조사한 결과, 분쇄시간 12~24시간에서 분쇄된 후의 경우가 $6{\sim}8{\mu}m$의 평균입도를 가지며 비교적 큰 층간거리와 표면적을 가질 때 전기화학적 특성이 비교적 우수하였다.

  • PDF