• Title/Summary/Keyword: At-the-Valve Test

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A Test System of Valve and Poles for Large Scale Inverter using Resonant Circuit (공진회로를 이용한 대용량 인버터 구성용 밸브 및 폴 시험설비에 관한 연구)

  • Han, Young-Seong;Chung, Chung-Choo
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.60 no.5
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    • pp.971-976
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    • 2011
  • This paper proposes a test system for a valve and poles building blocks used for large scale inverters such as STATCOM, SSSC, UPFC and VSC HVDC. Power semiconductors in the valve are normally connected in series to withstand switching voltage much larger than the voltage rating of a single power semiconductor. Therefore, there is a need to verify if the dynamic voltage sharing during switching in a valve is satisfactory. In this paper, we propose a test system that provides the necessary test condition: voltage and current in the valve using resonant circuits. A test scheme for a single phase inverter consisting two poles is also proposed. The performance of the inverter pole has to be verified at the factory test, before the system is installed at the site to secure the reliability of the system. The proposed scheme makes it possible to confirm if the pole can withstand voltage and current switching condition and handle loss.

Characteristic Analysis and Experiment of Pneumatic Servo Valve (공기압 서보밸브 특성해석 및 실험)

  • Kim, Dong-Soo;Lee, Won-Hee;Choi, Byung-Oh
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.967-973
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    • 2004
  • Electro-pneumatic servo valve is an electro-mechanical device which converts electric signals into a proper pneumatic flow rate or pressure. In order to improve the overall performance of pneumatic servo systems, electro-pneumatic servo valves are required, which have fast dynamic characteristics, no air leakage at a null point, and can be fabricated at a low-cost. The first objective of this research is to design and to fabricate a new electro-pneumatic servo valve which satisfies the above-mentioned requirements. In order to design the mechanism of the servo valve optimally, the flow inside the valve depending upon the position of spool was analyzed variously, and on the basis of such analysis results, the valve mechanism, which was formed by combination of the spool and the sleeve, was designed and manufactured. And a tester for conducting an overall performance test was designed and manufactured, and as a result of conducting the flow rate test, the pressure test and the frequency test on the developed pneumatic servo valve.

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A Study of wear and Matching of Diesel Engine Exhaust Valve and Seat Insert Depending on Valve Materials (디젤엔진 배기밸브와 시트 인서트의 밸브 재질에 따른 마모 및 매칭성 연구)

  • Kim, Yang-Soo;Chun, Keyoung-Jin;Hong, Jae-Soo;Chung, Dong-Teak
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.6
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    • pp.108-115
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    • 2008
  • The wear on engine valve and seat insert is one of the most important factors affecting engine performance. The engine valve and seat insert must be able to withstand the severe environment that is created by: high temperature exhaust gases generated while the engine is running, rapid movement of the valve spring, high pressure generated in the explosive process. In order to study such problems, a simulator has been developed to generate and control high temperatures and various speeds during motion. The wear simulator is considered to be a valid simulation of the engine valve and seat insert wear process with various speeds during engine activity. This work focused on the test of various degrees of wear on four different exhaust valve materials such as HRV40, HRV40-FNV (face nitrided valve), STL #32, STL #6,. Throughout all tests performed in this study, the outer surface temperature of the seat insert was controlled at $350^{\circ}C$, the cycle number was $4.0{\times}10^6$, the test load was 6860 N, the fuel was LPG the test speed was 20 Hz (2400 RPM) and the seat insert material was HVS1-2. The mean (standard deviation) maximum roughness of the exhaust valve and seat insert was $25.44\;(3.16)\;{\mu}m$ and $27.53\;(3.60)\;{\mu}m$ at the HRV40, $21.58\;(2.38)\;{\mu}m$ and $25.94\;(3.07)\;{\mu}m$ at the HRV40-FNV, $36.73\;(8.98)\;{\mu}m$ and $61.38\;(7.84)\;{\mu}m$ at the STL #32, $73.64\;(23.80)\;{\mu}m$ and $60.80\;(13.49)\;{\mu}m$ at the STL #6, respectively. It was discovered that the maximum roughness of exhaust valve was lower as the high temperature hardness of the valve material was higher under the same test conditions such as temperature, test speed, cycle number, test load and seat insert material. The set of the HRV40-FNV exhaust valve and the HVS1-2 seat insert showed the best wear resistance.

A Study on Wear and Wear Mechanism of Exhaust Valve and Seat Insert Depending on Different Speeds Using a Simulator

  • Hong, Jae-Soo;Chun, Keyoung-Jin;Youn, Young-Han
    • Journal of Mechanical Science and Technology
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    • v.20 no.12
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    • pp.2052-2060
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    • 2006
  • The wear of engine valve and seat insert is one of the most important factors which affect engine performance. Because of higher demands on performance and the increasing use of alternative fuel, engine valve and seat insert are challenged with greater wear problems than in the past. In order to solve the above problems, a simulator was developed to be able to generate and control high temperatures and various speeds during motion. The wear simulator is considered to be a valid simulation of the engine valve and seat insert wear process with various speeds during engine activity. This work focuses on the different degrees of wear at three different singular test speeds (10 Hz, 25 Hz & multi-Hz). For this study, the temperature of the outer surface of the seat insert was controlled at 350$^{\circ}C$, and the test load was 1960 N. The test cycle number was $6.0{\times}10^6$. The mean ($\pm$standard error) wear depth of the valve at 10 Hz and 25 Hz was 45.1 ($\pm$3.7)$\mu$m and 81.7 ($\pm$2.5)$\mu$m, respectively. The mean wear depth of the seat insert at 10 Hz and 25 Hz was 52.7 ($\pm$3.9)$\mu$m and 91.2 ($\pm$2.7)$\mu$m, respectively. In the case of multi-Hz it was 70.7 ($\pm$2.4)$\mu$m and 77.4 ($\pm$3.8)$\mu$m, respectively. It was found that higher speed (25 Hz) cause a greater degree of wear than lower speed (10 Hz) under identical test condition (temperature, valve displacement, cycle number and test load). In the wear mechanisms of valves, adhesive wear, shear strain and abrasive wear could be observed. Also, in the wear mechanisms of seat inserts, adhesive wear, surface fatigue wear and abrasive wear could be observed.

A Case Study on the Failure of Intake and Exhaust Valves for Marine Diesel Engines

  • Kim Jong-Ho
    • Journal of Advanced Marine Engineering and Technology
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    • v.29 no.7
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    • pp.801-807
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    • 2005
  • Any failure of intake and exhaust valves of marine diesel engine must be regarded as serious, and any steps which can be taken to prevent such failure are desirable. The purposes of this study is to investigate and to analyse the failure causes of intake and exhaust valves for marine diesel engine during sea trial after completion of overhauling. In this study, to analyse the failure causes, we have carried out on board inspection, fractography test and discussion based on the specimen and repairing report provided by the ship owner. From the results of above inspection, test and discussion, it has been considered reasonable to conclude that the causes of damaged valves of the ship are as follow ; 1) During operation, the stick or seizure of valve spindle occurred and hence the movement of exhaust valve spindle was to be resisted and subsequently the engine was to be operated under an unappropriated valve timing and the exhaust valve sustained the repeated loads exceeding the fatigue strength of valve material. 2) By the loads above described, the fatigue fracture was initiated at the structural noncontinuous part of exhaust valve spindle, and then the valve head was finally fractured and dropped in the cylinder. 3) The fractured exhaust valve head impacted the intake valve at various direction to be bent or damaged.

New Topology for Valve Performance Test Equipment of MMC based STATCOM (MMC 기반 STATCOM 용 밸브의 성능시험 장치를 위한 새로운 토폴로지)

  • Bae, Jongwoo;Jung, Jae-Hun;Nho, Eui-Cheol;Chung, Yong-Ho;Baek, Seung-Taek;Lee, Jin-Hee;Kim, Young-Woo
    • The Transactions of the Korean Institute of Power Electronics
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    • v.22 no.1
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    • pp.82-88
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    • 2017
  • This study proposes a new topology for the performance test of a valve consisting of a modular multilevel converter (MMC)-based static synchronous compensator (STATCOM). The conventional valve performance test equipment requires high-voltage AC source of several kV rating because the number of submodules to be tested in a valve should be at least six or eight. However, the power source of the proposed scheme is DC and not AC source. The DC power source voltage range of the proposed test circuit is from several volts to several tens of volts. Therefore, the size and cost for the performance test equipment can be reduced considerably compared with the conventional method. The proposed scheme satisfies the requirements of the IEC 62927 standard. Simulations are conducted for a valve of 50[MVA] MMC-based STATCOM. Experimental results with a scale-downed setup show the validity of the proposed performance test topology.

Hemodynamic Evaluation of Monoleaflet Polymer Valve (단엽식 고분자판막의 혈역학적 성능평가)

  • 김상현;장병철
    • Journal of Biomedical Engineering Research
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    • v.16 no.1
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    • pp.61-66
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    • 1995
  • We have developed a monoleaflet polymer valve as an inexpensive and viable alternative, especially for short-term use in the ventricular assist device or total artificial heart. The frame and leaflet of the polymer valve were made from polyurethane. To evaluate the hemodynamic performance of the polymer valve a comparative study of flow dynamics past a polymer valve and a St. Jude Medicals prosthetic valve under physiological pulsatile flow conditions in vitro was made. Comparisons between the valves were made on the transvalvular pressure drop, regurgitation volume and maximum valve opening area. The polymer valve showed smaller regurgitation volllme and transvalvular pressure drop compared to the mechanical valve at higher heart rate. The results showed that the functional characteristics of the polymer valve compared favorably with those of the mechanical valve at higher heart rate.

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Endurance of Pneumatic Valve with a Multi-bender PZT Actuator (적층 벤더형 압전식 공압밸브의 내구 특성)

  • Yun, So-Nam;Park, In-Sub
    • Journal of Power System Engineering
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    • v.18 no.2
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    • pp.31-36
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    • 2014
  • In this paper, pneumatic valve which consists of valve body, valve controller, nozzle and a multi-bender PZT actuator was suggested and fabricated. The fabricated pneumatic valve was experimented for performance evaluation. From the experimental results, we know that the flow rate of the suggested valve is 23 lpm at the pressure difference of 1bar and the maximum flow rate is 30 lpm at the pressure difference of 4 bar. The flow rates after endurance test of 9.8 million were 22.57 lpm and 28.62 lpm at the pressure difference of 1bar and 4bar, respectably. Finally, it was verified that the B10 life of the suggested pneumatic valve is over 50 million.

Research on the on-site Seat Test Technology for the nuclear safety related valves (원전용 안전등급 밸브의 현장 폐쇄기밀시험 기술에 대한 연구)

  • Jung Hwan Seok;Kim Tae Sung
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.17 no.1
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    • pp.8-17
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    • 2021
  • The seat leakage test is required after the maintenance work on the valve seat. Either the test has been performed outside of the plant after cutting the valve from the pipe system or the simplified test has been performed so far. It was unable to perform the test at the plant site because it is hard to make a steady pressure on the valve inlet when it is installed in the pipe. This research aims to perform the leakage test in the nuclear power plant while it is installed in the pipe system. The mock-up test is performed by pressurizing the leak-off pipe on the valve body. The result is compared with traditional test result by pressurizing the valve inlet. Furthermore the chamber mock-up tests are performed under various conditions. The leak rate by the developed test using the leak-off pipe is found to be similar but greater than the leak rate by the existing test method. It implies that the test using the leak-off pipe is more conservative than the existing test. The methodology and the equipment which this paper suggests that on-site seat test is possible and the application of the technology could reduce the time and cost for the valve maintenance work significantly.

A study on the surging of the engine valve spring (엔진 밸브 스프링의 서어징에 관한 연구)

  • ;;Chun, Un Hack
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.5 no.4
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    • pp.347-353
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    • 1981
  • The surging stresses of the valve spring of over head valve 4 cycle engine, which is made is Korea, were computed from theoretical analysis and these values were compared with the experimental results. For calculating surging stresses of test engine valve spring. Kato's equation should be corrected by the corretion factor C which is equal to twice rocker arm level ratio. Good agreement was found to exist between the theoretical analysis and the experimental results within.+-.5 percent differences. The stress amplitudes of test valve spring at each harmonic order were determined by the experiment and by using corrected equation, The safety considerations of test valve spring were discussed.