• Title/Summary/Keyword: Assembly task

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A Scheduling Problem to Minimize Total Tardiness in the Two-stage Assembly-type Flowshop (총 납기지연시간 최소화를 위한 두 단계 조립시스템에서의 일정계획에 관한 연구)

  • Ha, Gui-Ryong;Lee, Ik-Sun;Yoon, Sang-Hum
    • Journal of the Korean Operations Research and Management Science Society
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    • v.33 no.3
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    • pp.1-16
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    • 2008
  • This paper considers a scheduling problem to minimize the total tardiness in the two-stage assembly-type flowshop. The system is composed of multiple fabrication machines in the first stage and a final-assembly machine in the second stage. Each job consists of multiple tasks, each task is performed on the fabrication machine specified in advance. After all the tasks of a job are finished, the assembly task can be started on the final-assembly machine. The completion time of a job is the time that the assembly task for the job is completed. The objective of this paper is to find the optimal schedule minimizing the total tardiness of a group of jobs. In the problem analysis, we first derive three solution properties to determine the sequence between two consecutive jobs. Moreover, two lower objective bounds are derived and tested along with the derived properties within a branch-and-bound scheme. Two efficient heuristic algorithms are also developed. The overall performances of the proposed properties, branch-and-bound and heuristic algorithms are evaluated through numerical experiments.

학습적 방법에 의한 챔퍼없는 부품의 조립에 관한 연구

  • 안두성;김성률;조형석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.10a
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    • pp.187-192
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    • 2001
  • In this paper, a practical method to generate task strategies applicable to charmfulness and high-precision assembly, is proposed. The difficulties in devising reliable assembly strategies result form various forms of uncertainty such as imperfect knowledge on the parts being assembled and functional limitations of the assembly devices. In approach to cope with these problems, the robot is provided with the capability of learning the corrective motion in response to the force signal through iterative task execution. The strategy is realized by adopting a learning algorithm and represented in a binary tree type database. To verify the effectiveness of the proposed algorithm, a series of simulations and experiments are carried out under assimilated real production environments. The results show that the sensory signal-to-robot action mapping can be acquired effectively and, consequently, the assembly task can be performed successfully.

Brake Module Assembly Using a Redundant Robot Having an 1 DOF End Effector (1 자유도 엔드 이펙터를 갖는 여유 자유도 로봇을 사용한 브레이크 모듈 조립)

  • Jeong, Jae Ung;Sung, Young-Whee;Chu, Baek-Suk;Kwon, Soon-Jae
    • Journal of the Institute of Convergence Signal Processing
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    • v.15 no.3
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    • pp.104-111
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    • 2014
  • In this paper, we deal with robotic automation for assembling car brake modules. A car brake module is comprises of a torque member, two brake pads, and two pad liners. In the assembly process, brake pads and pad liners are needed to be inserted in a torque member. If we use a typical robotic hand for the assembly, task time takes too long. So, we propose two methods. The first method is to use an end effector that has five grippers capable of gripping five assembly parts. In the first method we attached the implemented end effector to a conventional 6 degrees of freedom industrial manipulator and performed the bake module assembly task. Experimental results show that the task time is remarkably reduced. The brake module assembly task needs the robot to change its orientation frequently, so, in the second method, we added one degree of freedom to the end effector that is used in the first method. By attaching it to a conventional 6 degrees of freedom industrial manipulator, we composed a 7 degrees of freedom redundant manipulator. A redundant manipulator has the advantage of flexible manipulation so the robot can change its orientation easily and can perform assembly task very fast. Experimental results show that the second method dramatically reduce whole task time for brake module assembly.

Robotic welding system for sub-assembly line in ship manufacturing (로봇을 이용한 조선 소조립 용접 자동화 시스템)

  • 김진오;신정식;김성권
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.516-519
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    • 1996
  • Sub-assembly in ship manufacturing is a sequence of filet joint welding of stiffeners on metal panels and the process is different depending on companies. In this paper, we introduce a new intelligent robotic system of the sub-assembly process in Samsung Heavy Industry, where one shift of 22m * 9m workspace includes one to ten panels and each panel includes up to 10 stiffeners. The inherent problems such as several hundreds of different panels, unstructured task environment and the large scale do not allow a fixed automation, but needs highly intelligent versatile automation. The robotic system is composed of four 14DOF macro-mini robots and a task recognition system. Application of this system has verified the task specification such as low temperature environment(-10.deg. C) and productivity is satisfied successfully.

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Precision control of a mobile/task robot using visual information (비젼 정보를 이용한 이동/작업용 로봇의 정밀제어)

  • 한만용;이장명
    • Journal of the Korean Institute of Telematics and Electronics S
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    • v.34S no.10
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    • pp.71-79
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    • 1997
  • This paper introduces a methodology of the precise control of a mobile/task robot using visual information captured bythe camera attached at the hand of the task robot. The major problem residing in the precise control of mobile/task robot is providing an accurate and stable base for the task robot through the precise control of mobile robot. On account of uncertainties on the surface, the precise control of mobile robot is not feasible without using external position sensor. In this paper, the methodology for the precise control of mobile robot is proposed, which recognizes the position of mobile robot using the camera attached at the hand of the task robot. While the task robot is approaching to an assembly part, the position of mobile robot is measured using the line correspondence between the image capturesd by the camera and the real assembly part, and using the kinematic transformation from the hand of the task robot to the mobile robot. To verify the solidness of this method, experimental data for the measurement of camera position/orientation and for the precise control of mobile robot using measurement are shown.

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Learning Assembly Strategies for Chamferless Parts (학습적 방법에 의한 챔퍼없는 부품의 조립에 관한 연구)

  • Ahn, D.S.;Kim, S.Y.;Cho, H.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.3
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    • pp.175-181
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    • 1993
  • In this paper, a practical method to generate task strategies applicable to chamferless and high-precision assembly, is proposed. The difficulties in devising reliable assembly strategies result from various forms of uncertainty such as imperfect knowledge on the parts being assembled and functional limitations of the assembly devices. In approach to cope with these problems, the robot is provided with the capability of learning the corrective motion in response to the force signal trrough iterative task execution. The strategy is realized by adopting a learning algorithm and represented in a binary tree type database. To verify the effectiveness of the proposed algorithm, a series of simulations and experiments are carried out under assimilated real production environments. The results show that the sensory signal-to-robot action mapping can be acquired effectively and, consequently, the chamferless assembly can be performed successfully.

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Robotic Peg-in-Hole Assembly by Hand Arm Coordination (손과 팔의 협업에 의한 로봇 펙인홀 작업)

  • Park, Hyeonjun;Kim, Peter Ki;Park, Jaeheung;Jang, Ja-Ram;Shin, Yong-Deuk;Bae, Ji-Hun;Park, Jae-Han;Baeg, Moon-Hong
    • The Journal of Korea Robotics Society
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    • v.10 no.1
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    • pp.42-51
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    • 2015
  • Peg-in-hole assembly is the most representative task for a robot to perform under contact conditions. Various strategies for accomplishing the peg-in-hole task with a robot exist, but the existing strategies are not sufficiently practical to be used for various assembly tasks in a human environment because they require additional sensors or exclusive tools. In this paper, the peg-in-hole assembly experiment is performed with anthropomorphic hand arm robot without extra sensors or devices using "intuitive peg-in-hole strategy". From this work, the probability of applying the peg-in-hole strategy to a common assembly task is verified.

An Automatic Teaching Method by Vision Information for A Robotic Assembly System

  • Ahn, Cheol-Ki;Lee, Min-Cheol;Kim, Jong-Hyung
    • 제어로봇시스템학회:학술대회논문집
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    • 1999.10a
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    • pp.65-68
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    • 1999
  • In this study, an off-line automatic teaching method using vision information for robotic assembly task is proposed. Many of industrial robots are still taught and programmed by a teaching pendant. The robot is guided by a human operator to the desired application locations. These motions are recorded and are later edited, within the robotic language using in the robot controller, and played back repetitively to perform the robot task. This conventional teaching method is time-consuming and somewhat dangerous. In the proposed method, the operator teaches the desired locations on the image acquired through CCD camera mounted on the robot hand. The robotic language program is automatically generated and transferred to the robot controller. This teaching process is implemented through an off-line programming(OLP) software. The OLP is developed for the robotic assembly system used in this study. In order to transform the location on image coordinates into robot coordinates, a calibration process is established. The proposed teaching method is implemented and evaluated on the assembly system for soldering electronic parts on a circuit board. A six-axis articulated robot executes assembly task according to the off-line automatic teaching.

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0-1 Pprogramming Formulations for Assembly Line Balancing of Large-Sized Pproduct (대형제품의 조립라인 밸런싱을 위한 0-1 정수계획모형)

  • Kim, Y.G.;Kwon, S.H.
    • Journal of the Korean Operations Research and Management Science Society
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    • v.17 no.1
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    • pp.55-65
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    • 1992
  • There are takes performed on only one side (right side or left side) of the assembly line, and task groups in which the tasks are more related to one another like a subassembly. In the Assembly Line Balancing (ALB) of the large-sized product such as bus and truck, the side on which tasks are performed and the related task groups should be considered to improve work methods and to appropriately lay out parts and facilities in the line. In this paper, presented are the 0-1 programming formulations for the ALB with the constraints of assigning the same side tasks to the station. The objective of minimizing the number of stations is combined with the objective that the total number of the related task groups handled by all the stations is minimized. Also, proposed are the methods of reducing the number of variables and constraints, and of determining the station to which subassembly tasks are assigned.

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