• 제목/요약/키워드: Assembly Work

검색결과 517건 처리시간 0.033초

3D 콘텐츠 기반 작업 프로세스 시뮬레이션 개발 (3D Contents Based Work Process Simulation Development)

  • 김귀정;한정수
    • 한국콘텐츠학회논문지
    • /
    • 제11권7호
    • /
    • pp.30-37
    • /
    • 2011
  • 본 연구는 3D 뷰 콘텐츠 개발을 위한 3D 콘텐츠 기반 작업 프로세스 시뮬레이션을 개발하였다. 이를 위하여 3D 뷰 기술에 대한 표현기법을 기술하였고, 자동차 및 PC 조립 공정을 가상시나리오에 따라 작업자를 도와주는 기술을 3D 뷰를 통하여 보여준다. 또한 3D 정보가시화를 위하여 3D MAX를 이용한 콘텐츠 모델링하는 기능들인 좌표설정, 모델링에 재질 입히기, 랜더링, 그리고 3D object 파일을 이용한 Max Script로 Customizing하여 3D 모델링하는 과정을 개발하였다.

Development of Machine Vision System and Dimensional Analysis of the Automobile Front-Chassis-Module

  • Lee, Dong-Mok;Yang, Seung-Han;Lee, Sang-Ryong;Lee, Young-Moon
    • Journal of Mechanical Science and Technology
    • /
    • 제18권12호
    • /
    • pp.2209-2215
    • /
    • 2004
  • In the present research work, an automated machine vision system and a new algorithm to interpret the inspection data has been developed. In the past, the control of tolerance of front-chassis-module was done manually. In the present work a machine vision system and required algorithm was developed to carryout dimensional evaluation automatically. The present system is used to verify whether the automobile front-chassis-module is within the tolerance limit or not. The directional ability parameters related with front-chassis-module such as camber, caster, toe and king-pin angle are also determined using the present algorithm. The above mentioned parameters are evaluated by the pose of interlinks in the assembly of an automobile front-chassis-module. The location of ball-joint center is important factor to determine these parameters. A method to determine the location of ball-joint center using geometric features is also suggested in this paper. In the present work a 3-D best fitting method is used for determining the relationship between nominal design coordinate system and the corresponding feature coordinate system.

맞춤형 인솔이 산업체 근로자의 작업 후 신체불편지수와 통증에 미치는 영향 (The Effects of Customized Insoles on the Post-Work Discomfort and Pain)

  • 김덕화;정도영;권오윤
    • 한국전문물리치료학회지
    • /
    • 제14권2호
    • /
    • pp.85-90
    • /
    • 2007
  • In many manufacturing occupations, industrial workers reported foot or lower leg problems such as discomfort, pain or orthopedic deformities. This study investigated the effects of two different working conditions upon assembly worker's perception of discomfort and foot pain associated with various body parts. Twenty-three male volunteers performed work in the factory. Ergonomic intervention has been to modify the flooring in an attempt to alleviate the problems associated with constrained standing and walking work. The worker's standing conditions consisted of standing on a hard floor while wearing shoe insoles. Questions were asked regarding body discomfort and foot pain. Significant differences in body discomfort and foot pain were found when comparing the overall effects of wearing shoe insoles on a hard floor (p<.05). This investigation indicated that shoe insoles reduced body discomfort and foot pain (p<.05).

  • PDF

근골격계 질환 예방을 위한 하지의 불균형 작업자세에서 근전도를 이용한 하지 근육의 작업부하 평가 (The Evaluation of Workload on Lower Limbs Muscles in Imbalanced Lower Limbs Postures Using EMG for Preventing WMSDs)

  • 홍창우;김유창
    • 대한인간공학회지
    • /
    • 제28권3호
    • /
    • pp.81-85
    • /
    • 2009
  • Work related musculoskeletal disorders(WMSDs) was a leading cause of sick leave and injuries in the industries of our country. Posture was an important consideration in the design of work method and workplaces, because it affected the ability of workers to use various equipments and influenced how long they could perform their job without feeling discomfort, fatigue, and musculoskeletal disorders. Imbalanced lower limb postures such as a squatting posture were awkward working postures common to the shipbuilding shops, farms, automobiles assembly lines in our country. Different awkward working postures were known to be associated with specific musculoskeletal disorders. Eight postures in lower limb postures divided into balanced and imbalanced postures were evaluated by electromyographic(EMG) activity for lower limb muscles. Twelve male subjects participated in this study. This paper was to analyze the effects of lower limb muscles workload according to lower limb postures(knee angle) and working time. The ANOVA results showed that most EMG root mean square(RMS) values were statistically significant effect according to lower limb postures(knee angle) and working time. Therefore, the results of this study will provide the basis to evaluate workload of lower limb postures correctly adopted by workers in various jobs and the ergonomic reference to prevent WMSDs.

국내 자동차산업의 근골격계질환 실태에 관한 연구 (A Study of Musculoskeletal Disorders at Automobile Industries in Korea)

  • 김철홍
    • 산업경영시스템학회지
    • /
    • 제24권67호
    • /
    • pp.1-10
    • /
    • 2001
  • A series of studies with collaboration of university, research institute, and labor union were conducted to examine the situation and severity of work-related musculoskeletal disorders (MSDs) at an automobile company which is one of the three major car companies in Korea. As the first part of the study, a questionnaire survey was conducted on 4,000 employees at 2 different assembly sites and A/S centers over the country. The questionnaire was consisted of three parts; symptom survey, work environment information, and labor intensity survey. Among 4,000 questionnaires, 2,643 responses were considered for analysis. The result showed that 68.5% of the respondents complained pains on at least one part of the body and 48.8% on at least two parts of the body. After cross-sectional analysis of various information and risk factors such as severity of symptom, duration and frequency of pain, 31.5% of respondents were considered as at high risk of having MSDs. This high-risk rate showed similar result when compared with previous studies conducted at various manufacturing industries in Korea. Also the analysis of the work environment and job intensity survey supported the high-risk rate of MSDs.

  • PDF

ROBOTICS AND AUTOMATION IN CONSTRUCTION INDUSTRY

  • Younus Khan;G. Chandra Sekhar Reddy;V.S.S. Kumar
    • 국제학술발표논문집
    • /
    • The 1th International Conference on Construction Engineering and Project Management
    • /
    • pp.527-532
    • /
    • 2005
  • The construction industries are facing problems of productivity, quality of work, safety, and the completion of projects in time. In construction industry a worker is exposed to hazardous environment, and has to do more physical work, effecting his health and also productivity. The automation and robotics can offer solution to many problems of the industry. In the past the major barrier to construction automation is the lack of electronic components and systems. This is solved now with the development of information technology, and the current obstacle is the high cost of automated systems, shortage of public money for R&D, and problems of acceptance. The robots employed in construction have followed the same concept as those employed in manufacturing. However, construction industry requires a different kind of robot compared to manufacturing Industry. The robots are stationery and product moves along the assembly line in manufacturing sector, but construction robots have to move about the site because buildings are stationary and of large size. The construction robots must function in adverse weather conditions, including variation in humidity, and temperature and increase the overall construction productivity rate. The major objective of the paper is to review the existing applications of building robots and to assess their implementation in building industry. A case study is considered for the implementation of robots for the painting work of the University Building at Saifabad PG College of Science, Hyderabad, India.

  • PDF

The Performance Analysis to Identify the Reuse and Assembly Impact of Temporary Equipment

  • Bae, Sung-Jae;Park, Jun-Beom;Kim, Jung-Yeol;Kim, Young-Suk;Kim, Jun-Sang;Jo, Jae-Hun
    • 국제학술발표논문집
    • /
    • The 9th International Conference on Construction Engineering and Project Management
    • /
    • pp.1252-1252
    • /
    • 2022
  • Temporary work that utilizes temporary equipment (e.g., system scaffold and system pipe support) in construction work is one of the most vulnerable work from a safety perspective in South Korea. Typically, temporary equipment is reused at construction sites. The Korea Occupational Safety and Health Agency announced guidelines regarding the performance standards for reusable temporary equipment to prevent the accidental collapse of temporary facilities. Nevertheless, temporary facilities' collapse still occurs, which could be attributed to a degradation in the performance due to the reuse of temporary equipment. Therefore, this study investigated the performance of simple temporary structures assembled with new and reused equipment. To this end, an experimental module was designed based on previous research cases, and two experimental models were constructed, in which one was assembled using new equipment (Model A), and the other was built using reused equipment (Model B). To determine the performance of each model, a load test was conducted to measure the maximum load that each model could withstand. The experimental results revealed that the maximum load of Model B was 15% lower than that of Model A. This indicates that there is a meaningful performance difference between those two models. Based on this result, the authors decided to perform additional tests with more realistic models than previous ones. The new experimental module was designed to ensure compliance with the Korean design guidelines. In this presentation, the authors show details of the first tests and their results and plan for the additional test.

  • PDF

생산직 근로자의 근골격계질환 위험성 평가를 위한 작업특성의 수량화 비교 (Quantified Comparison of Work Characteristics for Musculoskeletal Hazards Assessment of Industrial Workers)

  • 임현교;윤종훈;나미령
    • 한국안전학회지
    • /
    • 제27권3호
    • /
    • pp.131-140
    • /
    • 2012
  • Though there might exist not a few differences between cyclic works and atypical works, many researchers have applied the same assessment techniques that used for repetitive works, which may result introduce bias in their conclusions. This research aimed to verify whether there exist non-negligible work characteristics and/or dissimilarity among works with different work nature and whether one of the most prevalent assessment techniques for assessing ergonomic hazards of musculoskeletal disorders, REBA, can be applied to atypical works. For a general hospital, an automobile repair shop, and two auto-part assembly plants which manufactures quite different parts, a questionnaire survey and field investigation and ergonomic assessment were carried out and analyzed statistically with reference to the 3rd Quantification technique. The results showed that there exist remarkable difference between physical factors in cyclic works and atypical non-cyclic works. As for repetitive work, body posture was significant factors affecting on musculoskeletal disorders while atypical works seemed to have none which implied that the necessity of taking psychosocial factors into account for assessment of hazards. Complain rate in repetitive works was highest shoulder, back, and neck or wrist in sequence. However, there existed no consistent trend in complain rate in atypical works. And, though weight of manufacturing objects was a common factor that can partly explain musculoskeletal complain, time duration was significant in atypical work whereas repeatability and body posture were significant in repetitive works. As being the results, to summarize, it could be said that application of conventional ergonomic assessment techniques regardless of repetitiveness would be fruitless, and that the necessity of a unique methodology focused on atypical non-cyclic works should not be neglected.

자동차 조립공장 근로자의 누적외상성질환 자각증상 호소율과 관련 위험요인 (The Prevalence Subjective Symptom of Cumulative Trauma Disorders and Related Risk Factors among Workers in Automobile Assembly Plant)

  • 김창선;김광종;최재욱;윤수종
    • 한국산업보건학회지
    • /
    • 제11권1호
    • /
    • pp.85-91
    • /
    • 2001
  • Background : It goes without saying that cumulative trauma disorders is spreading to various types of occupation in many advanced countries including America, and it forms considerable rate of total occupational disorders already. and as the result of it, the seriousness of worker health problem and economic loss owing to production loss, recuperation expense, etc. are on the increasing trend through whole society. In case of Korea, the related measures as well as accurate fact-finding survey data on cumulative trauma disorders aren't prepared in detail, so it implies forward problem would be serious. Purpose : The purpose of this study is to draw the risk factor of cumulative trauma disorders in production factory, to forecast the rate of occurrence of cumulative trauma disorders on the basis of subjective symptoms, and to present forward realistic and effective prevention measures by showing the risk of cumulative trauma disorders, objecting the production factory of a domestic riding automobile assembly shop, by estimating in the aspect of human-engineering through the analysis of risk factor being a cause of cumulative trauma disorders. Methods : For this study, I investigated work type and on-duty hours, breathing time, and subjective symptoms of cumulative trauma disorders through questionnaire, objecting the workers in press. car body, coating, and outfit factory. Results : As a result of research, 81.2% of workers were in the physical burden due to present working, and the highest prevalence by part of body is an waist. The higher a rule score, The higher the number of workers complaind for working intensity, and the higher age work duration, tool used time, the higher prevalence of subjective symptoms by part of body. The number of workers complaind subjective symptom for treatment is the highest in drugstore.

  • PDF

3D모델링 SW를 활용한 군용 항공기 3D 정비매뉴얼 개발 (Implementation of 3D maintenance manual for Military aircrafts using 3D modeling software)

  • 송재용;김종성
    • 한국산업정보학회논문지
    • /
    • 제26권4호
    • /
    • pp.19-32
    • /
    • 2021
  • 군용 항공기에 대한 모든 정비작업은 항공기 정비매뉴얼의 내용을 기반으로 수행되고 있다. 많은 정비 작업 가운데 특히 부품의 교환작업은 정비작업 가운데에서도 그 비중이 가장 높다. 부품의 교환작업에서는 부품의 형상 파악과 부품간의 체결관계 및 작업절차에 대한 정확한 이해가 대단히 중요하다. 그러나 군은 물론 민간에서 사용되는 정비매뉴얼은 모두 정비작업절차를 간단한 설명과 개략적인 그림으로 표현하고 있어 정확한 작업절차는 물론 부품의 형상을 이해하는데도 어려움이 있다. 반면에 항공기 부품을 3D 모델로 제작한다면 부품을 자유로운 방향에서 관찰할 수 있을 뿐만 아니라 3D 모델링 SW에서만 가능한 강력한 가시화(visualization) 기능을 통해 내부형상이나 체결관계도 쉽게 확인이 가능하다. 특히 정비작업을 3D 애니메이션으로 제작하면 실제와 동일한 순서로 정비작업을 3D 영상으로 관찰할 수 있어 작업절차를 직관적으로 파악하는데 도움이 될 것이다. 이에 본 연구에서는 3D 모델링 SW인 Solidworks를 활용한 3D 정비매뉴얼 개발방법을 제안하고 이에 따라 B747 항공기의 통합구동발전기 교환작업에 대한 3D 정비매뉴얼을 개발하였다. 또 개발된 3D 정비매뉴얼을 기존매뉴얼과 비교하여 그 장단점을 파악하였다. 정비매뉴얼에서 부품 교환에 대한 내용은 기종에 관계없이 비슷하므로 본 연구에서 제안된 방법은 군용항공기용 정비매뉴얼 개발에도 충분히 적용이 가능할 것으로 기대된다.