• Title/Summary/Keyword: Assembly Work

Search Result 517, Processing Time 0.027 seconds

A Study on the Improvement of Load Balance for Materials Supply Worker in Automobile Assembly Line (자동차 조립공정 부품공급 작업자별 부하밸런스 평준화 알고리즘 연구)

  • Jang, Jung-Hwan;Jang, Jing-Lun;Quan, Yu;Jho, Yong-Chul;Kim, Yu-Seong;Bae, Sang-Don;Kang, Du-Seok;Lee, Jae-Woong;Lee, Chang-Ho
    • Journal of the Korea Safety Management & Science
    • /
    • v.18 no.4
    • /
    • pp.107-114
    • /
    • 2016
  • The efficiency of the purchasing and procurement logistics is important in automotive industry. The rationalization of production system is directly impact on productivity and quality. For this reason importance of logistics is high. Despite we are continuously making effort, our country are still below the level than developed country on logistics efficiency. Rising labor costs is an important factor in increasing logistics costs. So workforce reduction in logistics department is a large part. We deal with A-company inbound logistics, especially procurement logistics in automotive logistics as research object. So in this study we do research on work load balance about workers. We do research on 1,475 kinds of components in procurement process. We applied work load balance algorithm on chassis, final, sequence, trim warehouses workers. According to number of workers and average M/H, algorithm is applied in two ways. After applied work load balance algorithm we reduced numbers of workers from 28 to 20 and improved worker load balance rate from 47.1% to 93.7%.

Production Line Planning for Functional Sports Wear using Simulation Model (시뮬레이션을 이용한 특수 고기능 의류업체의 생산라인 설계에 관한 연구)

  • 최정욱
    • Journal of the Korean Society of Clothing and Textiles
    • /
    • v.26 no.8
    • /
    • pp.1205-1215
    • /
    • 2002
  • The purpose of this study was to develop a production line using simulation method, which could improve work allocation, labor utility and productivity. Using simulation software AIM, a simulation model of functional sports wear assembly line was developed. A functional sports wear production factory were analysed to gather data necessary for this research. Factory layouts, production facilities, work time of each unit jobs were investigated. The data obtained were used as to build a base simulation model. Then, the base simulation model was verified using the obtained data, such as daily productivity. Using simulation method, low alternative production plans were suggested, which were to enhance productivity, and work efficiency and to reduce queue length and throughput time.

An Investigation on the Risk Factors of Musculoskeletal Disorders for Press Process (프레스 공정에서의 근골격계 질환에 대한 유해요인 조사)

  • Kim, Dae-Sig;Kim, Se-Hwan
    • Journal of Industrial Convergence
    • /
    • v.4 no.1
    • /
    • pp.3-15
    • /
    • 2006
  • Musculoskeletal Disorders are usually caused or aggravated by poor work processes and unsuitable working conditions - that involve or repetitive or forceful movements or the maintenance of constrained or awkward postures. The condition is characterized by discomfort and persistent pain. Case and Demographic Characteristics for Work-related Injuries and Illnesses Involving Days Away From Work, 2004. U.S" was examined. Causes of musculoskeletal disorders for assembly line workers were carpal tunnel syndrome(CTS), tendonitis, low back pain, and occupational stress. Recommendations of improvement for productivity are redesign of working conditions, exercise, prevent of musculoskeletal disorders and avoiding stress.

  • PDF

Suggestion of Safety Management Activities and Key Check point for Safety Management in Modular Construction Sites (모듈러 건설현장의 단위작업별 안전관리 활동 및 중점 체크사항 제안)

  • Jun, Young-Hun;Kim, Kyoon-Tai
    • Proceedings of the Korean Institute of Building Construction Conference
    • /
    • 2022.04a
    • /
    • pp.202-203
    • /
    • 2022
  • In this study, focusing on work types of lifting modules and modules assembly in modular construction sites, unit works were defined according to the construction process of each work type, and safety management elements, safety management activities, and key check point were proposed. The results of this study may have somewhat overlapping contents in the construction procedure in order to derive specific safety management activities and check point for each unit work. Therefore, there is a limit to use the results in an actual modular construction site. In future research, we plan to improve this part and derive a checklist that considers field usability.

  • PDF

A Prototype of Sensor Module to Control the Position of Hull Block for Tack Welding (선체 블록의 판접 위치 획득을 위한 센서 모듈 시제품 개발)

  • Jeon, Jeong-Ik;Lee, Jang-Hyun;Son, Gum-Jun
    • Journal of the Society of Naval Architects of Korea
    • /
    • v.49 no.1
    • /
    • pp.87-92
    • /
    • 2012
  • Alignment of the main plates during the tack welding is essential to block assembly since most of the curved blocks and outfitting parts are assembled on the jigs and fixtures. Tact welding of main plates is the initial process of the curved hull block assembly. Due to the heavy weight of the main plates it is difficult to locate the plate on the accurate position of the jig and fixtures before welding. The conventional masonry process requires much time and manual work in order to achieve the accurate alignment. This labour-intensive process results in relatively high errors and correction works. Due to their larger dimensions and heavier weights, these hull blocks are not ergonomically desirable and, therefore, various mechanical devices such as hydraulic balancers or hydraulic jigs are used for the plate alignment. In this study, the position-sensing scheme implemented by sensors is presented in order to align the main plates on the accurate position during the hull block assembly. Integrating the Infrared photo sensors and micro processor unit, a small scaled prototype of the position-sensing module is developed to determine the alignment of main plates.

Development of Gap Searching System for Car Body Assembly by Decomposition Model Representation (분해 모델을 이용한 자동차 차체의 틈새 탐색 시스템 개발)

  • Bae, Won-Jung;Lee, Sung-Hoon;Park, Sung-Bae;Jung, Yoong-Ho
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.20 no.4
    • /
    • pp.109-118
    • /
    • 2012
  • Large number of part design for aircraft and automobile is preceded by functional or sectional design groups for efficiency. However, interferences and gaps can be found when the parts and sub-assemblies by those design groups are to be assembled. These interferences and gaps cause design changes and additional repair processes. While interference problem has been resolved by digital mockup and concurrent engineering methodology, gap problem has been covered by temporary treatment of filling gap with sealant. This kind of fast fix causes fatal problem of leakage when the gap is too big for filling or the treatment gets old. With this research, we have developed a program to find the gap automatically among parts of assembly so that users can find them to correct their design before manufacturing stage. By using decomposition model representation method, the developed program can search the gap among complex car body parts to be visualized with volumetric information. It can also define the boundary between the gap and exterior empty space automatically. Though we have proved the efficiency of the developed program by applying to automobile assembly, application of the program is not limited to car body only, but also can be extended to aircraft and ship design of large number of parts.

Characterization of the Effects of Relative Humidity and Bed-depth on $CO_2$ Capture for Maximizing the Utilization Rate of Soda Lime Sorbent

  • Cho, Il-Hoon;Park, Guen-Il;Kim, Joon-Hyung;Hwang, Taek-Sung;Lee, Mi-Kyoung
    • Carbon letters
    • /
    • v.2 no.2
    • /
    • pp.113-119
    • /
    • 2001
  • The advanced method for $CO_2$capture is currently one of the most important environmental issues in worldwide and it is therefore necessary to have available technologies, which minimize the discharge of $CO_2$ including Carbon-14 from nuclear facilities into the atmosphere. A key aspect of this work is to provide the technically principal data required to improve a $CO_2$ removal system for the utilization of regenerative sorbent use, specifically include suggestions regarding its modified column design (parallel dual-bed assembly), stop-restart operation and the economic feasibility of sorbent use. The removal performance of soda lime and the effects of relative humidity (RH) and packing bed-depth (BD) on $CO_2$ removal were investigated. In a single-bed, it revealed that the utilization of soda lime for $CO_2$ removal at line velocity of 13 cm/sec and bed depth of 12 cm increased with the increased relative humidity up to 85%. However, in the parallel dual-bed assembly applied with the stop-restart operation, a maximum utilization rate of soda lime for $CO_2$ removal was obtained even at 55% of RH and 8 cm of BD, specifically the utilization rate of soda lime by using this $CO_2$ removal assembly was about two-fold superior to that in a single-bed.

  • PDF

Fabrication of Block Copolymer Membranes via SNIPS Process (SNIPS 공정을 이용한 블록공중합체 분리막의 구조 형성에 관한 연구)

  • Woo, Sanghoon;Kim, Jinhee;Lee, Junghyun;Bang, Joona
    • Korean Chemical Engineering Research
    • /
    • v.55 no.2
    • /
    • pp.214-219
    • /
    • 2017
  • In this work, we fabricated PS-b-P4VP block copolymer membranes from self-assembly and non-solvent induced phase separation (SNIPS), which combines the block copolymer self-assembly and conventional NIPS process. While previous studies mostly focused on the fabrication of well-defined structures, we systematically examined various processing parameters such as polymer concentration, solvent evaporation duration, solvent composition, and humidity, to optimized the membrane structures. As a result, the morphology of PS-b-P4VP membranes was optimized at a certain polymer concentration in solution and composition of volatile solvent at low humidity conditions, resulting in SNIPS separation membranes with well-defined nanopores on the surface, 75% of membrane porosity, and 18% of surface porosity.

Proposals and Passages of the Legislators' Bills in the 17th Assembly: Committee Preference and Negotiation Group Affiliation (17대 국회의원의 법안 발의와 처리결과: 국회의원의 상임위원회 선호도와 교섭단체 소속여부를 중심으로)

  • Park, Kyung-Mee
    • Korean Journal of Legislative Studies
    • /
    • v.15 no.2
    • /
    • pp.159-185
    • /
    • 2009
  • This study aims to examine whether committee preference and negotiation group affiliation have an effect on proposals and passages of legislators' bills. Previous studies points out predominances and reflections of partisan interests, but analytic result shows legislators' preferences work on introductions and passages of bills through committee and negotiation group as assembly institutions. The rates of proposals and passages were high in the committee that legislators would like to belong to. The same result was found in negotiation group affiliation. However, active activities of legislators works in only their committees, not in a general meeting. This result shows that committee and negotiation group are significant institutions of national assembly.

A Study on the Business Process Model for sustainable Supply Chain (지속가능한 공급사슬(Supply Chain)을 위한 비즈니스 프로세스 모델 연구)

  • Ahn, Kyeong Rim;Lee, Ju Yeon
    • Journal of Korea Society of Digital Industry and Information Management
    • /
    • v.10 no.1
    • /
    • pp.181-193
    • /
    • 2014
  • The environment of supply chains is rapidly changed to global and eco-freindly work process. However, at current environment, it is not easy to grasp work flow and to analyze energy efficiency. Improving energy efficiency and visibility for goods flow can contribute to increases in customer attitudes and reductions in overall production costs Additionally, it can lead to increases in work efficiency and reductions in overall production costs. Until recently, efforts to improve energy performance focused on manufacturing industry. Those efforts have expanded to the supply chain. In this paper, we perform business process modeling about supply chain for visibility and sustainability - information and component flows - from assembly plants to logistics. This paper defines the work and information flows by modeling the underlying logical structures of the supply chain and the business processes that determine impact of visibility and sustainability. We model processes using the modeling methodology specified by UN/CEFACT. This methodology explains business process functionality and business transactions by UML diagram. The output of this paper would be useful in grasping work flow and capturing the used energy.