• Title/Summary/Keyword: Ash-Free Coal

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Removal of Alkali Metal Ion using Inorganic Ion Exchanger (무기이온교환제를 이용한 알카리 금속이온 제거)

  • Ha, Ji-Won;Yi, Kwang Bok;Lee, Si Hyun;Rhee, Young-Woo;Kim, Jong-Nam
    • Korean Chemical Engineering Research
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    • v.46 no.2
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    • pp.423-429
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    • 2008
  • Currently, Ash-free clean coal producing process by solvent extraction is under development. The produced ash-free clean coal can be directly combusted in a gas turbine which results in substantial improvement of power generation efficiency. However, the clean coal produced by the solvent extraction still contain trace amount of alkali metal which may cause corrosion on turbine blades during the direct combustion. In present work ${\alpha},{\beta}$-metal (Zr and Ti) phosphates and H-Y zeolite were synthesized and their ion exchange characterizations were investigated for the application on alkali metal removal for clean coal production. $Na^+$ ion removal capacities of the metal phosphates and H-Y zeolite were measured and compared in both aqueous solution (100 ppmw, $Na^+$) and coal dissolved N-methyl-2-pyrrolidone (NMP, 12 ppmw $Na^+$) at elevated temperature. In aqueous solution, the ${\beta}$ form metal phosphates showed very high ion exchange capacities compared to ${\alpha}$ form. ${\beta}$ form metal phosphates also showed higher $Na^+$ removal capacities than H-Y zeolite. In ion exchange medium of NMP, all the ${\alpha}$ form metal phosphates showed over 90% of $Na^+$ ion removal efficiency in the temperature range of 200 to 400 while that of H-Y zeolite decreased as a half when the temperature was over 350. In addition, the regenerated metal phosphates by acid treatment showed no sign of degradation in $Na^+$ removal efficiency. Among the metal phosphates used, $Zr_{0.75}Ti_{0.25}(HPO_4)_2$ showed the best performance in $Na^+$ removal and is expected to be the most suitable inorganic ion exchanger for the alkali metal removal process.

Characteristics of Coals Extracted Using Solvent at Mild and High Temperature Conditions (온순조건과 고온조건에서 용매 추출한 석탄의 특성 비교)

  • Park, Keun Yong;Choi, Ho Kyung;Kim, Sang Do;Yoo, Ji Ho;Chun, Dong Hyuk;Rhim, Young Joon;Lim, Jeong Han;Lee, Si Hyun;Na, Byung Ki
    • Applied Chemistry for Engineering
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    • v.23 no.6
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    • pp.529-533
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    • 2012
  • In this study, we compare various physicochemical properties of solvent extracted coals obtained at both mild and high temperature conditions. In order to characterize the extraction behavior, experiments were performed using a sub-bituminous coal (Kideco) and a polar solvent (N-methyl-2-pyrrolidinone, NMP), where the extraction temperature and the effect of solvent recycling were evaluated. As the extraction temperature increased up to $350^{\circ}C$, an extraction yield and a calorific value of the extracted coal increased, while an ash content of the extracted coal decreased. FT-IR results revealed that the surface of the coal extracted at $350^{\circ}C$ was found to contain more amide, aromatic ester, and aliphatic ether groups than that at the lower temperatures. The result of MALDI-TOF/MS analysis confirmed that the smaller molecules with 300~500 m/z were extracted at a mild condition, while the bigger molecules in the range of 500~1500 m/z were extracted at the high temperature.

Suppression of Methane Emission from Rice Paddy Soils with Fly ash Amendment

  • Ali, Muhammad Aslam;Oh, Ju-Hwan;Kim, Pil-Joo
    • Korean Journal of Environmental Agriculture
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    • v.26 no.2
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    • pp.141-148
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    • 2007
  • Fly ash, a by-product of the coal-burning industry, and a potential source of ferro-alumino-silicate minerals, which contains high amount of ferric oxide and manganese oxide (electron acceptors), was selected as soil amendment for reducing methane $(CH_4)$ emission during rice cultivation. The fly ash was applied into potted soils at the rate of 0, 2, 10, and 20 Mg $ha^{-1}$ before rice transplanting. $CH_4$ flux from the potted soil with rice plants was measured along with soil Eh and floodwater pH during the cropping season. $CH_4$ emission rates measured by closed chamber method decreased gradually with the increasing levels of fly ash applied but rice yield significantly increased up to 10 Mg $ha^{-1}$ application level of the amendment. At this amendment level, total seasonal $CH_4$ emission was decreased by 20% along with 17% rice grain yield increment over the control. The decrease in total $CH_4$ emission may be attributed due to suppression of $CH_4$ production by the high content of active and free iron, and manganese oxides, which acted as oxidizing agents as well as electron acceptors. In conclusion fly ash could be considered as a feasible soil amendment for reducing total seasonal $CH_4$ emissions as well as maintaining higher grain yield potential under optimum soil nutrients balance condition.

A Study on the Pozzolan Reactivity and Mechanical Characteristic of Blended Portland Cements using CFBC Fly Ash (순환유동층 플라이 애시를 사용한 혼합시멘트의 포졸란 반응성과 역학적 성질에 관한 연구)

  • Park, JongTak;Oh, Hongseob
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.3
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    • pp.207-213
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    • 2018
  • Nowadays, circulating fluidized bed combustor(CFBC) boilers system that can reduce environmental pollution particles are widely used in electric power plants. But the fly ash generated from CFBC boilers has lower $SiO_2$ and higher MgO and $SO_3$ contents and also has free CaO inducing expansion and abrupt initial setting of concrete. Therefore, revised KSL5405 for CFBC fly-ash as well as pulverized coal combustion(PCC) is introduced in the concrete field. In this study, the chemical properties and mechanical properties of blended cements with PCC and CFBC fly-ash produced in Korea are analyzed. The blended cement with only CFBC fly ash shows a lower length change than OPC but a higher flow change ratio. The compressive strength of blended cement paste with PCC and CFBC fly ash is slightly greater than that of cement paste with only PCC fly-ash. Based on the results, CFBC flyash blended cement products should be used with PCC flyash to ensure the material stability and material properties.

Quantitative Analysis of Rietveld Method Minerals by Sintering Temperature of Cement Clinkers with Fly Ash (리트벨트법에 의한 석탄재를 적용한 시멘트 클링커의 소성 온도별 광물 정량분석)

  • Yoo, Dong-Woo;Im, Young-Jin;Park, Tae-Gyun;Lee, Chang-Hyun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.4
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    • pp.514-519
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    • 2020
  • In this study, cement clinkers were sintered at each temperature by replacing some of the clay components of cement clinkers with coal materials. The mineral phase change of sintered cement clinker was quantitatively analyzed by XRD-Rietveld method. As the sintering temperature of cement clinker increased, the amount of belite decreased, the amount of alite increased, and the amount of free-CaO decreased. The form of alite and belite could be distinguished at sintering temperature of 1450℃ or higher. The crystal size was greatly increased at 1500℃ sintering. It was confirmed that the excessive sintering was progressed. Free-CaO decreased with the increase of sintering temperature. At 1450 ℃ or higher, it was less than 0.5%. In 1450℃ or greater, it is determined that enough sintering is included. Therefore, the application of fly ash as a raw material of cement clinker was judged to be usable as a source of chemical components of alumina and iron raw materials.

The effect of coking property on combustion reactivity of weak caking coals and ash-free coal (점결특성이 무회분탄과 약점결탄의 연소반응성에 미치는 영향)

  • Lee, Soonho;Eom, Soohyun;Kim, Gyubo;Jeon, Chunghwan
    • 한국연소학회:학술대회논문집
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    • 2014.11a
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    • pp.47-49
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    • 2014
  • 발전소에서 설계 규격을 벗어나는 저등급 석탄을 사용하기 시작하면서, 보일러에서의 연소특성을 예측하기 어려운 다양한 성질의 석탄이 들어오게 되어 각종 연소 문제가 증가하고 있다. 이 중 약 점결 특성을 가지는 저등급 석탄의 사용은 대형 클링커로 인한 보일러 하부의 튜브 손상 사고, 재열증기온도 상승으로 인한 출력감발 등의 문제를 발생시켰다. 또한 현재 개발 중인 무회분석탄 역시 점결 특성을 가지고 있는 것으로 알려져 있어 보일러 내부의 다양한 문제를 일으킬 것으로 예상되고 있다. 발전소에서는 강점결탄 수입 규제를 위해 CSN(Crucible Swelling Number)를 이용하여 제철용으로 사용되는 강점결 석탄의 도입을 규제해왔으나, 발전소 운영에 악 영향을 미치는 약 점결탄에 대한 규제 및 대응으로는 그 효과가 미미한 실정이다. 따라서 본 연구에서는 석탄의 점결 특성 중 팽창 특성을 분석할 수 있는 Microdilatometer와 TGA를 이용한 연소반응성 분석을 통해 석탄의 점결 특성이 연소반응성에 미치는 영향을 분석하였다.

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Studies on the clinker formed in thermal power plants (화력발전소에서 생성된 크링커에 대한 연구)

  • Park, Hyun-Joo;Nam, Chang-Hyun;Yun, Yeo-Chan;Lee, Tae-Won
    • Journal of the Korean Society of Combustion
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    • v.8 no.2
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    • pp.34-40
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    • 2003
  • Analyses for concentration, surface phenomena, and crystal structure were performed to identify the causes of clinker formation in three type of pulverized coal fired boilers. Some clinkers had partially molten surface and more CaO and $Fe_2O_3$ as compared with fly ash, and the major crystalline phases identified in the clinker were mullite and quartz. Clinkers were formed in high temperature zone of the boiler according to the identification of mullite by XRD. Free $SiO_2$ in sand combined with K, Na and Ca in limestone served as a fluxing agent to form clinkers in a circulating bed boiler.

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Fabrication of PAN/FZ Beads Via Immobilization of Zeolite Prepared from Coal Fly Ash with Polyacrylonitrile and Their Sr and Cu Removal Characteristics (비산재로부터 합성한 제올라이트를 polyacrylonitrile로 고정화한 PAN/FZ 비드의 제조 및 Sr 및 Cu 이온 제거특성)

  • Kam, Sang-Kyu;Lee, Chang-Han;Jeong, Kap-Seop;Lee, Min-Gyu
    • Journal of Environmental Science International
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    • v.25 no.12
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    • pp.1613-1622
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    • 2016
  • Zeolite (FZ), prepared from fly ash, was immobilized with polyacrylonitrile (PAN) to fabricate PAN/FZ beads. The prepared PAN/FZ beads were characterized by scanning electron microscopy, thermogravimetric analysis, and Fourier transform infrared spectroscopy. The optimum ratio to prepare PAN/FZ beads was 0.3 g of PAN to 0.3 g of FZ. The diameter of the prepared PAN/FZ beads was about 3 mm. Sr and Cu ion adsorption experiments were conducted with PAN/FZ beads. A pseudo-second-order model fit the kinetic data for Sr and Cu ion adsorption by PAN/FZ beads well. The equilibrium data fitted well with the Langmuir isotherm model, and the maximum adsorption capacities were 96.5 mg/g and 74.6 mg/g for the Sr and Cu ions, respectively. Additionally, the values of thermodynamic parameters such as Gibbs free energy (${\Delta}G^o$), enthalpy (${\Delta}H^o$) and entropy (${\Delta}S^o$) were determined. The positive values of ${\Delta}H^o$ revealed the endothermic nature of the adsorption process and the negative values of ${\Delta}G^o$ were indicative of the spontaneity of the adsorption process.

Effect of Blast Furnace Slag and Desulfurized Gypsum on Hardening of CFBC Boiler Coal Ash (CFBC 보일러 석탄회의 경화에 대한 고로슬래그, 탈황석고의 영향)

  • Lee, Woong-Geol;Kim, Jin-Ho;Kim, Kyung-Nam;Song, Myong-Shin
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.4
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    • pp.443-450
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    • 2021
  • The effects of blast furnace slag(BFS) and desulfurized gypsum(FDG) on the compressive strength of CFBA, and self-hydration of CFBA were studied. CFBA has self-hydrating and hardening properties, and it can be seen that the compressive strength of CFBA can be improved by using appropriate amounts of BFS and FDG. In addition, the self-hardening properties of CFBA are similar to the hydration reaction of 4CaO·Al2O3·Fe2O3 (C4AF), a cement clinker mineral, and when free-CaO, CaSO4 and CaCO3 coexist, Compressive strength of CFBA is expressed by the formation of calcium carbo compounds and hydrates of ettringite, calcium silicate, and calcium aluminate.

Environmental Characteristics of Leachates from Steel Slag (제강슬래그 침출수의 환경적 특성)

  • Park, Jong-Beom;Lee, Byoung-Chan;Jang, Min-Ho;Na, Hyun-Ho
    • Journal of the Korean Geosynthetics Society
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    • v.11 no.2
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    • pp.31-38
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    • 2012
  • The recycled aggregate for construction, slag, coal ash and such may elute leachates by chemical reaction when in touch with water, and to confirm this, generally the waste process test is executed. If the test result criteria are met, it can be used as replacement aggregate. In case of steel slag, however, the chemical reaction does not end in a short term, but occurs over a long time, generating eluted leachate. Thus, in this study, the leachate from steel slag were analyzed for heavy metal, and the pH change and environmental characteristics of eluted leachate were analyzed. According to the experiment result, the chemical reaction of free CaO and water within the steel slag occurred more actively when stirred, and the smaller the grain size, the higher the pH was. As the result of waste process test, all test items for the two types of specimen were found to have no heavy metal, but from the ICP test analysis result, heavy metals such as Al, Pb, Zn, Fe were detected. It could be confirmed that chemical reaction would occur upon contact of steel slag and water, and heavy metal may be detected depending on experiment conditions and analysis methods, the long-term environmental characteristics should be examined for utilization of steel slag.