• Journal of the Korean Society for Precision Engineering
• /
• v.15 no.12
• /
• pp.62-67
• /
• 1998

An experimental study has been carried out to investigate casting process parameters which influence on the microstructures of cast preforms in casting/forging process of aluminum alloy. In the casting process, pouring temperature, pouring time, mold temperature, mold material, and, cooling method are selected as process parameters. With the cast preform, a forging test has been performed to compare mechanical properties of final products between casting/forging process and forging process. From the experimental results, low mold temperature and water cooling method are favorable for obtaining minute microstructures of cast preforms. Casting defects included in cast preforms. such as pores and shrinkage cavity, are eliminated by the forging process. And comparing cast/forged products with conventionally forged products, the former are almost as same as the latter in mechanical characteristics.

• Journal of Korea Foundry Society
• /
• v.6 no.4
• /
• pp.277-283
• /
• 1986

The effects of copper as an alloying element on the microstructure of Compacted Vermicular graphite cast iron which was treated with Mg-REM spheroidizer have been studied. With the increase of copper content up to 2.0wt.%, the following results were obtained; First, the ratio of residual magnesium content in the as-cast iron has been found to be increased, possibly due to the decrease of sulfur content in the melt. Thus, the morphology of graphite in the as-cast iron has been found to be more nodular type. Second, the proportion of pearlite in the matrix has been found to he increased, however the matrix being with free carbide precipitates in the copper range of 1.2wt.% to 2.0wt.%. Third, the tensile strength of the as-cast iron in the temperature up to $400^{\circ}C$ was increased.

• Journal of the Institute of Electronics and Information Engineers
• /
• v.52 no.2
• /
• pp.40-49
• /
• 2015

PicoCast is a recently proposed short-range wireless communications technology that supports both low rate sensor/control data and high speed data such as voice and video traffic in the personal space, defined by the user-centric space of radius tens of meters, with one unified protocol. When the users are in the same area, personal spaces defined by each user may overlap. Since these PicoCast piconets may simultaneously operate, mutual interference is unavoidable. It is necessary to investigate the effect of mutual interference on data transmission and to conduct research on minimizing the interference among PicoCast devices. In this paper we analyze the effect of mutual interference between PicoCast piconets based on data throughput using OPNET network simulator. We have implemented the PicoCast protocol and measured the average throughput and packet loss rate.

• The Journal of Korean Academy of Prosthodontics
• /
• v.37 no.3
• /
• pp.358-374
• /
• 1999

This study measured the relative displacements of the five-unit fixed partial dentures as cast with the same fixed partial dentures sectioned and assembled by investment-soldering, solder-ing stand-soldering, and cast-joining techniques A total of fifteen specimens using a type IV gold alloy were one-piece cast as control and then sectioned and assembled five test specimens for each method were prepared. A computerized three dimensional coordinate measuring machine and specially designed cylinder for this study were used. Displacement was defined by six displacement variables for the each of cylinders incorporated in each casting: three component displacements(${\Delta}Lx,\;{\Delta}Ly,\;and\;{\Delta}Lz$) and rotational displacements(${\Delta}{\theta}x,\;{\Delta}{\theta}y,\;{\Delta}{\theta}z$). The global displacement was computed using the mathematical formula ${\Delta}R$ = Global displacement =$\sqrt{{(x'-x)}^2+{(y'-y)}^2+{(z'-z)}^2}$ Under the conditions of this study, the following conclusions were drawn: 1. The investment-soldering group showed the largest mean value of final global displacements, followed by stand-soldering group, cast-joining group and one-piece cast group. However, between the mean values of final global displacement for the cast-joining group and one-piece cast group, there was no significant difference. 2. For investment-soldering and stand-soldering groups, the greater global displacements were recorded in soldering phase than in indexing or investing phase. 3. For one-piece cast group, the displacements occured mostly in the casting phase. And for cast-joining group, there was no significant difference in global displacements among the fabricating procedures. 4. Intercentroidal distance decreased in framework-patterning, solder-indexing, solder-standing, and soldering phases, but increased in investment block-investing and casting phases. 5 Specially designed cylinder for touch-trigger type coordinate measuring machine was validated.

• Journal of Korea Foundry Society
• /
• v.8 no.4
• /
• pp.429-436
• /
• 1988

The influences of some casting conditions on bonding ratio and state at bonding zone of stainless steel-cast iron dual tube produced by centrifugal casting process were investigated to estimate fabrication technics. 1) Bonding ratio is increasing such as increasing of inner surface temperature of outer metal(stainless steel STS 304), if pouring temperature of inner metal (cast iron) is constant. 2) The more pouring temperature of inner metal (cast iron) increase, the more bonding ratio increase when inner surface temperature of outer metal (cast iron) is constant. 3) As the mold rotary speed is increase, the hatching area of bonding map (perfect bonding area) goes down to the low pouring temperature of inner metal. 4) In order to predict bonding state of two different metal, we are able to make and use the bonding map about casting conditions such as inner surface temperature of outer metal, pouring temperature of inner metal and mold rotary speed.

• Journal of the Korean institute of surface engineering
• /
• v.42 no.6
• /
• pp.260-266
• /
• 2009

The anodic oxidation behaviour of a cast component of AC2A Al alloy with machined surface and ascast surface was investigated in sulfuric acid solution. The anodized specimen showed relatively uniform and thick anodic oxide films on the as-cast surface, while non-uniform and very thin oxide films were formed on the machined surface. Non-anodized as-cast surface was observed to be covered with thick oxide scales and showed a number of second-phase particles containing Si, while non-anodized machined surface showed no oxide scales and relatively very small number of Si particles. Thus, the very limited growth of anodic oxide films on the as-cast surface was attributed to the presence of thick oxide scales and Si-containing second-phase particles on its surface.

• Journal of Korea Foundry Society
• /
• v.5 no.4
• /
• pp.243-257
• /
• 1985

Many authors have studied the solidification process of cast iron and the effect of grain boundaries in austenite shell on the growth of spheroidal graphite. But, the studies on the melting morphology of cast iron are rare and the effect of grain boundaries in austenite shell on the melting procedure of spheroidal graphite cast iron is unknown. Therefore, in this work, the melting procedure of cast iron and the role of grain boundaries in austenite shell on the melting of spheroidal graphite have been studied. The main results are summarized as follows. 1. In white cast iron containing silicon, melting initiates at the interface between austenite matrix and temper carbon which was decomposed from $Fe_3C$ during heating. 2. In gray cast iron, melting initiates at the boundary of eutectic cell where elements with low melting temperature are condensed. The dissolution of kish graphite is difficult. 3. In spheroidal graphite cast iron containing little phosphor, melting initiates at the outer region of austenite shell in which silicon is condensed. In this case, grain boundaries in austenite shell give little effect on the melting procedure of spheroidal graphite. 4. In spheroidal graphite cast iron containing phosphor above 0.3 wt%, its melting phenomena are changed with heating rate due to the existence of steadite. In this case, it can be concluded that liquid phase of steadite, which segregated on outer region of austenite shell, moves to spheroidal graphite-austenite interface along the grain boundaries in austenite shell.

• The Journal of Korean Academy of Prosthodontics
• /
• v.36 no.5
• /
• pp.669-682
• /
• 1998

The purpose of this study was to compare the retentive force of cast half round circumferential clasps, cast round circumferential clasps and wrought wire clasps on three different depths of undercut(10G,20G.30G), and to determine the proper amount of undercut for cast round circumferential clasp. Three different lower second premolar crowns were cast and each of clasp was made. Each of clasp affixed to the different types of clasp. Their retentive forces were measured with universal testing machine. The results were as follows : 1. When the depth of undercut was same, the greatest retentive force was exerted by cast half round circumferential clasp, followed by cast round - 33 - circumferential clasp and wrought wire clasp. 2. The degree of variation amount of retentive force according to depth of undercut was greatest for cast round circumferential clasp. 3. Not only elastic deformation but also permanent deformation of the retentive arm was observed after insertion and removal of the clasp. The results of this study show that the retentive force of cast round circumferential clasp falls between those of cast half round circumferential clasp and wrought wire clasp, and suggest that a 20G undercut is suitable for ensuring an appropriate degree of the retentive force.

• Journal of Korea Foundry Society
• /
• v.42 no.3
• /
• pp.191-197
• /
• 2022

This study aims to improve the machinability of gray cast irons in high speed cutting by using nonmetallic inclusions. In this research, small quantities of AL and Mg were added to conventional gray cast irons without influencing their mechanical characteristics and castability to investigate the effects of these nonmetallic inclusions in the gray cast irons on tool wear in high speed cutting. During the high speed turning of gray cast iron containing Al and Mg using a cermet tool, protective layers consisting of Al, Mg, Si, Mn, S and O were detected on the flank face and rake face of the tool, and flank and crater wear were significantly reduced compared to the turning of conventional gray cast iron and gray cast iron added with Al. The effect of inclusions on tool wear increased with increasing cutting speed, and flank and crater wear was the smallest at the cutting speed of 700m/min. Moreover, in face milling, the addition of Al and Mg drastically decreased the wear rate, and wear hardly progressed even in prolonged cutting length after initial wear. The amount of adhesion on tool faces increased as the cutting speed increased. This increase in cutting speed resulted in the formation of a thick protective layer and the reduction of tool wear. Furthermore, the addition of small amounts of Al and Mg prevented thermal cracks in the face milling of gray cast irons.

• Journal of Korean Academy of Nursing
• /
• v.23 no.1
• /
• pp.56-67
• /
• 1993

The purpose of this study was to compare the circumference and skinfold thickness of upper and lower limb and the leg strength of the casted limb with those of the normal limb after removal of a leg cast. The subjects for the study were orthopedic patients who had had long and short leg casts or splints due to tibial, fibulal, metatarsal, calcaneus fracture or ankle sprains. The subjects were divided into two groups, those who had the cast on for less than 40 days and those for over 41 days. Circumference and skinfold thickness of the upper and lower limb on the side on which the cast was ap-plied were compared with those of the contralateral side after removal of the cast. Circumference and skinfold thickness of the upper and lower limb, and leg strength for those in a cast for under 40 days were compared with those of over 41 days for both the side to which cast was applied and the contralateral side. Measurements were made after removal of the cast. Skinfold thickness was measured by fat caliper, circumference was measured by tape and lower extremity strength was determined with flat foot pressing on an electronic digital health meter in the sitting position. The results can be summarized as follows : 1. The circumference of the upper and lower leg on the side on which the cast was applied, when measured after the cast was removed, were significantly less than those of the normal side, 93.88%, 93.11% each. 2. Skinfold thickness of the quadriceps and gastrocnemius on the side on which the cast was applied were significantly less than those of the normal side when measured after removal of the cast, 85.98%, 82.85% respectively. 3. Leg strength on the side where the cast was applied was significantly 1ss than that on the normal side, 60.20%. 4. There was no difference in the circumference of upper and lower limbs, skinfold thickness or leg strength on the side where the cast was applied between the group which had the cast applied for under 40 days and the group that had it applied for over 41 days. 5. The circumference of the upper arm and lower leg on the normal side for the group that had the cast applied for over 41 days was significantly greater than the group that had the cast application for under 40 days. T ere was no difference between the two groups in the circumference of the forearm and upper leg, skinfold thickness and leg strength in the normal side. From these results, it may be concluded that muscle atrophy was apparent in the casted limb compared to the normal limb, and the circumference of the upper arm and lower leg, and leg strength on the normal side increased after removal of the cast in the group which had the cast on for more than 41 days.