• Journal of Korea Foundry Society
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• v.25 no.5
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• pp.209-215
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• 2005

The design of the Metal mold casting should consider several variables such as the material properties and shape of the mold. In particular, the thermal stress generated by the thermal expansion and contraction depending on the thermal gradient of the mold causes partial plastic deformation on the mold, which causes damage or fracture of the cast. Consequently, the thermal deformation along with thermal stress leads to thermal deformation of the cast itself. In this study, the temperature analysis of the cast and mold is simulated by FDM to control the thermal deformation and stress as a result of the thermal gradient of mold. Using the results from FDM simulation, the thermal deformation and stress are analyzed by FEM and, the optimal mold design with minimum thermal deformation of the cast is suggested.

• Journal of the Korea Organic Resources Recycling Association
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• v.1 no.2
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• pp.267-274
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• 1993

This experiment was carried out to determine the effect of mixture ratios of worm cast and soil on the growth orchardgrass seedlings, and estimate the adequate mixture ratio of worm cast for plant growth media. Mixture ratios of worm cast and soil were 100:0, 80:20, 60:40, 40:60, 20:80 and 0:100, respectively. The results were summarized as follows; 1. The value of dry weight of shoot(SW), dry weight of root(RW), number of tillers per plant(NT) and biological yield(BY) were the highest in the mixture with 60% of worm cast. Particularly, the dry weight distribution to root in 20%-60% mixture ratios of worm cast were higher than those grown in 80%-100% mixture ratios of worm cast, it may due to the enhancement of root growth by adquate worm cast mix. 2. The orchardgrass seedlings in the 60% mixture ratio of worm cast grown in favourable soil conditions compared to those grown in other mixtrure ratios of worm cast and soil without worm cast. The soil analysis data showed that 60% mixture ratio of worm cast contained pH 6.16, 13.84% of organic matter, 0.84% of total nitrogen, 1,413.9ppm of available phosphorus and 16.7me／100g of cation exchange capacity, respectively. 3. Biological yield(BY) indicated positive significant correlation with the dry weights of shoot(SW) and root(RW). And, the dry weight of shoot(SW) had positive correlation with the number of tiller per plant(NT) and dry weight of tiller(WT).

• Journal of Broadcast Engineering
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• v.9 no.2
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• pp.164-173
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• 2004

In this paper, we propose a system that can analyze appearance interval of casts by detecting and recognizing casts in broadcasting videos. The cast is one of the most important characteristics in broadcasting videos such as drama and sports. In this paper, we propose the ACAV(Automatic Cast-list Analysis in Videos) system that analyzes cast-list automatically in video. The ACAV system consists of FAGIS(FAce reGIStration) which registers detected faces into the face DB and FACOG(FAce reCOGnition) that analyses the cast-list in video sequence using the face DB. We evaluate performance of the ACAV system by comparing with FaceIt, one of the most well-known commercial systems for the cast-list analysis. The ACAV shows face detection and recognition rates of 84.3% and 75.7% that are about 30% and 27.5% higher than those of FaceIt, respectively. The ACAV system can be applied to mass broadcasting videos management system for broadcasters and video management system of PVR(Personal Video Recorder) and mobile phone for the public.

• Journal of Fashion Business
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• v.9 no.1
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• pp.79-88
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• 2005

The purpose of this study is to propose the design of the patient's clothes for a disabled child between 4 and 6. For this, in this study, I would present the following design plan which includes 3 upper garments, 2 trousers and a one-piece dress. In case of the damage on head and neck, a neck line should be deep and wide thereby providing ease to the clothes. To facilitate injection and dressing/undressing, there should be parting from neck to cuff which can be fixed by snap or button. By rolling up sleeves with strings inside the cuffs and fixating plaster cast with snap button outside the cuffs. In case of body cast with plaster cast around body part, front adjusting part should be wider and the width should be adjusted with strings. In case of hip spica cast which covers waist, I separated front part and rear part, fixated them with snap buttons, gave more width to front adjusting part with strings to adjust width, which constitute one-piece dress. In case of shoulder spica cast, the other shoulder which is not covered with plaster cast should be exposed, and to prevent clothes' coming down, strings with snap button or velcro should be attached over a shoulder so that the length of the strings can be adjusted. In case of applying plaster cast or aid to the whole part of a leg, one part of trousers should be shorter so as to expose the injured part and there should be a parting with strings or velcros on the side for easy dressing/undressing. When plaster cast or splint is short, The strings are meant to adjust length of trousers. The partings are located 2 cm from side lines toward the center.

• Journal of the Korean Society for Heat Treatment
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• v.14 no.6
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• pp.330-335
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• 2001

Flake graphite cast irons with the high damping capacity have been used for the control of vibration and noise occurring in the members of various mechanical structures under vibrating conditions. However, the damping capacity which Is morphological characteristics of graphite is one of the important factors in reducing the vibration and noise, but hardly any work has deal with this problem. Therefore, the authors have examined the damping capacity of various cast irons with alloying elements and studied the influences of the matrix structures, mechanical properties and morphological characteristics of graphite. The main results obtained are as follows: Effects of Sb on the damping capacities and mechanical properties have been investigated in 3.6%C-0.2%Ni gray cast iron. At 0.02%Sb, specific damping capacity showed the maximum value, and decreased with further increase in Sb content. Mechanical properties showed opposite trend with the damping capacity. And then, effects of Ti on the damping capacities and mechanical properties have been investigated in 3.6%C-0.2%Ni-0.02%Sb gray cast iron. Specific damping capacity increased with increase in Ti content. Graphite length also showed same behavior. Tensile strength increased with Ti content due to refinement of pearlite. In the case of 0.14%Ti addition in 3.6%C-0.2%Ni-0.02%Sb cast iron, specific damping capacity and tensile strength was 36% and 25 $kgf/mm^2$ which are higher than 32% and 15 $kgf/mm^2$ at 3.6%C-0.2%Ni cast iron respectively.

• Journal of Korea Foundry Society
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• v.39 no.6
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• pp.103-109
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• 2019

Cu-added SKD11 was manufactured through the casting process and the effects of Cu addition with different contents (0, 1, 2 and 3 wt%) and aging treatment on microstructure, mechanical characteristics such as tensile strength and hardness, and thermal conductivity were investigated. The microstructure was analyzed by FE-SEM and XRD, the mechanical characteristics by Rockwell hardness tester and Tensile tester, and the thermal conductivity by Laser flash. As a result, SKD11 containing Cu had higher hardness than as-received SKD11. The hardness of as-cast SKD11 containing 1 wt% Cu was 42.4 HRC, whereas the hardness of asreceived SKD11 cast alloy was 19.5 HRC, indicating that the hardness was greatly improved when Cu was added. In the case of tensile strength, Cu-added SKD11 cast alloy had lower tensile strength than as-received SKD11, and the tensile strength tended to increase as Cu content increased. After heat treatment, however, tensile strength of as-received SKD11 was significantly increased, whereas in the case of Cu-added SKD11, as the Cu contents increased, the tensile strength increased less and even reduced at 3 wt% Cu. The thermal conductivity of Cu-added SKD11 cast alloy was about 13 W m^-1 K^-1, which was lower than that of the asreceived SKD11 cast alloy (28 W m^-1 K^-1). After the heat treatment, however, the thermal conductivity of as-received SKD11 was reduced, while the thermal conductivity of the SKD11 added with Cu was increased. Thermal conductivity was generally larger with less Cu content, and this tendency became more pronounced after heat treatment.

• Journal of Korea Foundry Society
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• v.25 no.5
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• pp.195-202
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• 2005

In this study, we investigated the effect of Sb/RE on the microstructure and mechanical properties of as-cast heavy sectioned, over 250mm thickness, ferritic ductile cast iron. Exothermic and thermal insulation material were equipped on the wall of sand cast mold having the dimensions of $250{\times}250{\times}250$ mm. The nominal composition of the molten metal was controlled to be on the eutectic composition and Sb was added about 0, 0.005 and 0.02% respectively. In the center of as-cast ingot without Sb addition, the solidification of chunky graphite was induced by the eutectic reaction that took long time, which caused the decrease of elongation and impact energy. In case that the value of Sb/RE is 0.8, the solidification of chunky graphite could be suppressed and the improvement of nodularity was observed. On the other hand, the excessive addition of Sb suppressed the solidification of chunky graphite but gave rise to the solidification of flake graphite and the increase of pearlite contents. This results in poor elongation and impact energy which is lower than those in the case of no Sb addition.

• Journal of Korea Foundry Society
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• v.20 no.2
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• pp.104-109
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• 2000

Three different white cast irons alloyed with Cr, V, Mo and W were prepared in order to study their abrasion wear behavior in as-cast and heat-treated conditions. The specimens were produced using a 15㎏-capacity high frequency induction furnace. Melts were super-heated to $1600^{\circ}C$, and poured at $1550^{\circ}C$ into Y-block pepset molds. Three combinations of the alloying elements were selected so as to obtain the different types of carbides : 3%C-10%Cr-5%Mo-5%W(alloy No. 1: $M_7C_3$ and $M_6C$), 3%C -10%V-5%Mo-5%W(alloy No. 2: MC and $M_2C$) and 3%C-17%Cr-3%V(alloy No. 3: $M_7C_3$ only). A scratching type abrasion test was carried out in the states of as-cast(AS), homogenizing(AH), air-hardening(AHF) and tempering(AHFT). First of all, the as-cast specimens were homogenized at $950^{\circ}C$ for 5h under the vacuum atmosphere. Then, they were austenitized at $1050^{\circ}C$ for 2h and followed by air-hardening in air. The air-hardened specimens were tempered at $300^{\circ}C$ for 3h. 1 ㎏ load was applied in order to contact the specimen with abrading wheel which was wound by 120 mesh SiC paper. The wear loss of the test piece(dimension: $50{\times}50{\times}5$ mm) was measured after one cycle of wear test and this procedure was repeated up to 8 cycles. In all the specimens, the abrasion wear loss was found to decrease in the order of AH, AS, AHFT and AHF states. Abrasion wear loss was lowest in the alloy No.2 and highest in the alloy No.1 except for the as-cast and homogenized condition in which the alloy No.3 showed the highest abrasion wear loss. The lowest abrasion wear loss of the alloy No.2 could be attributed to the fact that it contained primary and eutectic MC carbides, and eutectic $M_2C$ carbide with extremely high hardness. The matrix of each specimen was fully pearlitic in the as-cast state but it was transformed to martensite, tempered martensite and austenite depending upon the type of heat-treatment. From these results, it becomes clear that MC carbide is a significant phase to improve the abrasion wear resistance.

• Journal of the Korea Institute of Building Construction
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• v.13 no.1
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• pp.84-89
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• 2013

This study aims to examine the effectiveness of electromagnetic pulse shielding in cast-in-place protective shelters using corrugated metal-plates, and then reviews their usability for the Republic of Korea Army. The Korea Corps of Engineering has evaluated corrugated metal-plates as a construction material for cast-in-place structures, which have to defend against mechanical impacts as well as electromagnetic pulses. Corrugated metal-plate is known as a superb mechanical protective material, so much so that it has been employed in ammunition magazines and artillery platforms in the armed forces. Moreover, as a metal, such as steel and copper, it is universally recognized as one of the most effective electromagnetic pulse shielding materials. In addition to effectively shielding from electromagnetic pulses and protecting against mechanical impacts, corrugated metal-plates should prove to be an appropriate construction material for the cast-in-place protective shelter in terms of construction availability and economic feasibility. The shielding effectiveness of the suggested structures is examined based on MIL-STD 188-125-1. A few frequency bands need an increase of 15~30dB in shielding effectiveness because of unbidden apertures caused by flaws associated with welding, assembling, and material deformation. However, allowing for the approximately 40dB of shielding provided by soil; the examined structure, which is buried underground, can offset its shortcomings sufficiently.

• Journal of Dental Rehabilitation and Applied Science
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• v.19 no.4
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• pp.269-279
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• 2003

This study investigated the mechanical properties of precious metal-ceramic alloy joined by the laser-welding and the soldering compared with the parent metal. Twenty-four tensile specimens were cast in precious metal-ceramic alloy and divided into three groups of eight. All specimens in the control group(group 1) were left in the as-cast condition. Group 2 and 3 were the test specimens, which were sectioned at the center. Eight of sectioned specimens were joined by soldering with a propane-oxygen torch, and the remaining specimens were joined by laser-welding. After joining, each joint diameter was measured, and then tested to tensile failure on an Instron machine. Failure loads were recorded, and then fracture stress(ultimate tensile strength), 0.2% yield strength and % elongation calculated. These data for three groups were subjected to a one-way analysis of variance(ANOVA). Neuman-Keuls post hoc test was then used to determine any significant differences between groups. The fracture locations, fracture surfaces were examined by SEM(scanning electron microscope). The results were as follows: 1) The tensile strength and 0.2% yield strength of the soldered group($280.28{\pm}49.35MPa$, $160.24{\pm}26.67MPa$) were significantly less than both the as-cast group($410.99{\pm}13.07MPa$, $217.82{\pm}17.99MPa$) and the laser-welded group($383.56{\pm}59.08MPa$, $217.18{\pm}12.96MPa$). 2) The tensile strength and 0.2% yield strength of the laser-welded group were about each 98%, 99.7% of the as-cast group. There were no statistically significant differences in these two groups(p<0.05). 3) The percentage elongations of the soldered group($3.94{\pm}2.32%$) and the laser-welded group($5.06{\pm}1.08%$) were significantly less than the as-cast group($14.25{\pm}4.05%$) (p<0.05). 4) The fracture of the soldered specimens occurred in the solder material and many porosities were showed at the fracture site. 5) The fracture of the laser-welded specimens occurred also in the welding area, and lack of fusion and a large void was observed at the center of the fracture surface. However, the laser-welded specimens showed a ductile failure mode like the as- cast specimens. The results of this study indicated that the tensile strengths of the laser-welded joints were comparable to those of the as-cast joints and superior to those of the soldered joints.