• Title/Summary/Keyword: Artificial lightweight soil

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Development and Evaluation of Artificial Lightweight Soil Using Bottom Ash (바텀애시를 활용한 인공경량토양의 개발 및 성능 평가)

  • Kim, Chul-Min;Kim, Min-Woo;Cho, Gun-Young;Choi, Na-Rae
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.4
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    • pp.252-258
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    • 2018
  • A larger energy consumption and concentration of population induced green house gas glowing and heat island effect in the urban space. Roof green system was a effect method to reduce green house gas and heat concentration in the city. Therefore, construction of this system was increasing. Most of lightweight soil used in roof green system was perlite, but this caused dust and skin disease. So it needed to develop another new lightweight soli for roof green system. Meanwhile, a thermoelectric power plant generated bottom ash as a by-product. According to previous research, bottom ash could be used for artificial lightweight soil with 60 wt% of mixing rate. But this study was proceed to develop a artificial lightweight soil using bottom ash with higher mixing rate by 65 wt% and different organic ingredients. First, physical and chemical properties of bottom ash was investigated. Then test according to landscaping design standard was proceeded for various artificial lightweight soil mix types using bottom ash, bark, compost and coco peat. As a result, the artificial lightweight soil with 65% of bottom ash, 30% of bark and 5% of compost was suitable for low and middle range of soil standard.

Evaluation of Properties of Artificial Soil Aggregate Based on Ground Granulated Blast-Furnace Slag According to Unit Binder Content (단위결합재량에 따른 고로슬래그 기반 육성용 인공토양골재의 특성평가)

  • Mun, Ju-Hyun;Sim, Jae-Il;Yun, In-Gu
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.20 no.5
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    • pp.85-92
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    • 2016
  • The eight mixes and artificial soil aggregates were prepared for evaluating the practical application of lightweight foamed concrete as soil aggregates. The main parameter was unit binder content ranged between from 100 to $800kg/m^3$. In lightweight foamed concrete, flow, slurry and dried density, and compressive strength at different ages were measured. In Artificial soil aggregates crushed from lightweight foamed concrete, particle size distribution, pH, coefficient of permeability, cation exchange capacity(CEC), and ratio of carbon to nitrogen(ratio of C/N), were measured. The test results showed that flow, slurry and dried density, and compressive strength at different ages of lightweight foamed concrete increased with the increasing of unit binder content. Compressive strength at age of 28, of lightweight foamed concrete with unit binder of more than $500kg/m^3$, was more than 4 MPa. The ammonium phosphate immersion time of more than age of 3, was effective to decrease pH of artificial soil aggregates. In addition, artificial soil aggregates was evaluated as high class in terms of cation exchange capacity(CEC), while satisfied with value of ratio of carbon to nitrogen(ratio of C/N) recommended by landscape specification.

A study on the characteristics of eological lightweight aggregates containing reject ash from the power plant (화력발전소 잔사회 입도에 따른 에코인공골재의 특성에 관한 연구)

  • Kim, Yoo-Taek;Ryu, Yu-Gwang
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.20 no.4
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    • pp.185-191
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    • 2010
  • To effectively utilize resources of reject ash and dredged soil, globular shape-formed artificial lightweight aggregate were manufactured in 8~10 mm size. Starting materials were changed various grading and composition, sintered at $1050{\sim}1250^{\circ}C$. The specific gravity, water absorptance of artificial lightweight aggregates were measured on the basis of the KS. In this study could make a prediction about application of bloating mechanism by ferrous materials and alkali/alkali-earth oxide at high temperature.

Bloating mechanism of artificial lightweight aggregate with reject ash (잔사회를 이용한 인공경량골재의 발포기구)

  • Lee, Ki-Gang
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.22 no.3
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    • pp.158-163
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    • 2012
  • The purpose of this study is to improve recycling rate of the coal reject ash by investigating bloating mechanism for artificial lightweight aggregate of reject ash. In this study, we use reject ash (R/A) and dredged soil (D/S) as raw materials. The artificial lightweight aggregates were formed by plastic forming (${\phi}$ = 10 mm) and sintered by temperature raising method at different temperatures (between 1200 and $1275^{\circ}C$). The physical properties of the aggregates such as bulk specific gravity, adsorption and microstructure of surface and cross-section are investigated with the sintering temperature and rate of R/A-D/S contents. As the result of the bulk specific gravity graphs, we can found out the inflection point at content of R/A 80 wt.%. From the microstructure images, we considered the artificial lightweight aggregates content of R/A over 80 wt.% are distributed numerous uniform micro-pores by vitrification without Black Core and the artificial lightweight aggregates of R/A below 80wt.% are distributed macro-pores with Black Core.

Study on the prevention methods of radial cracks generated in artificial lightweight aggregate (인공경량골재 내부에 발생하는 방사형 균열의 억제 방법에 관한 연구)

  • Kang, Jimin;Kim, Kangduk;Kang, Seunggu
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.25 no.5
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    • pp.199-204
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    • 2015
  • In this study, prevention methods of radial cracks generated inside of artificial lightweight aggregate made of reject ash and dredged soil were investigated. The reject ash and dredged soil had mixed with weight ratio of 7 : 3 and formed to spheric shape of 5~20 mm diameter, then, the aggregates were manufactured using flash sintering method at $1200^{\circ}C$ for 10 min. The formation of radial cracks in the aggregates were suppressed as the size of specimen decreased. Also, the addition of silica to aggregates had prevented generation of the radial cracks. As the size and the amount of silica powder added increased, the development of radial cracks was constrained. Therefore the artificial lightweight aggregate manufactured in this study expected to be applicable to many fields such as construction and environmental usages. Also it is expected to contribute greatly to increase the recycling rate of reject ash and dredged soil.

Thermal Property of the Roof Green Unit System Using Artificial Lightweight Soil Recycled with Bottom Ash (바텀애시 재활용 인공토양 적용 옥상녹화 유니트 시스템의 열특성)

  • Yoo, Jong-Su;Lee, Jong-Chan;Oh, Chang-Won
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.1
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    • pp.49-55
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    • 2020
  • In this study, the surface temperature of the roof green system using ALSRBA(Artificial Lightweight Soil Recycled with Bottom Ash) was measured in each season and the thermal property of the ALSRBA was investigated. As a result, it was certified that ALSBRA has superior thermal property than the usual artificial soil. In addition, The daily temperature range in each season was measured to investigate the thermal isolation property of EUS(Existing Unit System) and DUS(Developed Unit System). The result showed that the thermal isolation effect of EUS was lower than that of SPSS(Site-Place-Soil System), but thermal isolation effect of DUS was similar to that of SPSS because DUS has continuous ALSBRA layer by removing unit barrier.

Manufacturing artificial lightweight aggregates using coal bottom ash and its application to the lightweight-concretes (석탄 바닥재를 이용한 인공경량골재의 제조 및 경량 콘크리트에 적용)

  • Kim, Kang-Duk;Kang, Seung-Gu
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.18 no.5
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    • pp.211-216
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    • 2008
  • The artificial lightweight aggregate (ALA) was manufactured in a rotary kiln at $1125^{\circ}C$ using green body formed by pelletizing the batch powder composing of coal bottom ash (CBA) produced from power plant, clay and dredged soil (DS). The TCLP (Toxicity characteristic leaching procedure) results showed that the dissolution concentration of heavy metal ions of ALA fabricated in this study was below the limitation defined by the enforcement regulations of wastes management law in Korea. The ALA containing 60$\sim$70 wt% CBA had a bulk density of 1.45$\sim$1.49 and a water absorption of 17.2$\sim$18.5 %. The impact values for oven-dry state and saturated-surface dry state of ALA were 27.4$\pm$1.3 and 23.4$\pm$2.6 % respectively. The 28-days compressive strength of concrete made with various ALA was $22.7\sim27.8 N/mm^2$. The slump of concrete with ALA containing CBA 60 and 70 wt% were 7.9 and 14.3 cm respectively. The unit weight of concrete made with any ALA fabricated in this study was satisfied with the standard specifications of lightweight concrete for the civil engineering and construction presented by Korea as below $1.84 ton/m^3$.

Bloating mechanism for coal ash with iron oxide (철분이 많이 함유된 석탄회의 발포거동)

  • Lee, Ki Gang
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.24 no.2
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    • pp.77-83
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    • 2014
  • The purpose of this study was to figure out the impacts of iron oxide types and dosages to bloating when producing artificial lightweight aggregates by utilization of recycled resources such as bottom-ash, reject-ash and dredgedsoil. In order to figure out chemical characteristics of raw materials, XRD and XRF analyses were performed. 50 wt% of dredged-soil, 15 wt% of bottom-ash and 35wt.% of reject-ash were mixed, then the amount of iron oxide was varied at 5 to 30 wt% with intervals of 5 wt% with $Fe_2O_3$ and $Fe_3O_4$ respectively. As molded aggregates were sintered by rapid sintering in intervals of $40^{\circ}C$ from $1060^{\circ}C$ to $1180^{\circ}C$, specific gravity and water absorption were measured. As a result, the artificial lightweight aggregate with iron oxide of 10~15 vol% showed the lowest specific gravity, and it was identified that the more iron oxide vol% increases, the more specific gravity increases because of liquid phase sintering.

Mix Design Procedure of Structural Concrete Using Artificial Lightweight Aggregates Produced from Bottom Ash and Dredged Soils (바텀애시 및 준설토 기반의 인공 경량골재를 활용한 구조용 콘크리트의 배합설계 절차)

  • Lee, Kyung-Ho;Yang, Keun-Hyeok
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.2
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    • pp.133-140
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    • 2018
  • The objective of this study is to propose a reliable mixing design procedure of concrete using artificial lightweight aggregate produced from expanded bottom ash and dredged soil. Based on test results obtained from 25 mixes, empirical equations to determine water-to-cement ratio, unit cement content, and replacement level of lightweight fine aggregates were formulated with regard to the targeted performance (compressive strength, dry density, initial slump, and air content) of lightweight aggregate concrete. From the proposed equations and absolute volume mixing concept, unit weight of each ingredient was calculated. The proposed mix design procedure limits the fine aggregate-to-total aggregate ratio by considering the replacement level of lightweight fine aggregates, different to previous approach for expanded fly ash and clay-based lightweight aggregate concrete. Thus, it is expected that the proposed procedure is effectively applied for determining the first trial mixing proportions for the designed requirements of concrete.

Effect of EAF dust on the formation of ultra lightweight aggregates by using bottom ash and dredged soil from coal power plant (인공경량골재의 EAF dust 첨가에 따른 초경량화에 관한 연구)

  • Choi, Yun-Jae;Kim, Yoo-Taek
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.21 no.3
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    • pp.129-135
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    • 2011
  • EAF dust from steel industry used as primary materials for the production of lightweight aggregates. Fe compounds in EAF dust plays an important role in the bloating reaction. This study was conducted to evaluate the feasibility of using bottom ash and dredged soil from coal power plant and EAF dust. The effect of different raw material compositions and sintering temperatures on the lightweight aggregate properties were evaluated. The characteristic of thermal bloating of bottom ash and dredged soil were mainly influenced by ferrous materials. The specific gravity of aggregate was decreased with the addition of EAF dust and kerosene was reduced sintering temperature on the bloating formation. Lightweight aggregate containing 10% EAF dust having apparent density under 1.0 g/$cm^3$ were produced at $1150{\sim}1200^{\circ}C$.