• Journal of the Korean Ceramic Society
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• v.49 no.2
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• pp.161-166
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• 2012

The temperature-rasing sintering method was used in this study to fabricate the aggregates of uniform pore size and distribution containing reject ash occurred in the thermal power plant. The spheric green aggregates made of reject ash were put into the box furnace of 800~$1000^{\circ}C$, heated with a heating rate of 5~$15^{\circ}C$/min to 1200~$1275^{\circ}C$, sintered for 10 min and then discharged out of the furnace to the room temperature. The input temperature, heating rate and sintering temperature increased the bloating phenomenon of the specimen, and the sintering temperature among them was the most effective factor. The aggregate manufactured at $1275^{\circ}C$ had the specific gravity of about 1.0 and water absorption of 1~2%, and the pores of 500~1,000 ${\mu}m$ were uniformly distributed across the whole specimen. Especially, the aggregates fabricated using the temperature-rasing sintering method in this study showed an excellent bloating properties and uniform microstructure without black core phenomenon which is typical for the bloated ceramics synthesized by direct sintering method.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.25 no.5
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• pp.212-217
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• 2015

Ships and marine structures have a lot of problems in their high maintenance and operating cost by biofouling. A biofouling occurrs by the adhesion of marine microorganism, algae and bacteria. In this study, the aim is to prevent or to reduce the biofouling phenomena through silver nano-particle coating on artificial light-weight aggregates and geopolymer. The antibacterial activity on them is tested according to ASTM E2149-2013a. The test results showed, it is estimated that silver nano-particles removed 99.99 % of bacteria. Specimens were set up in the sea side of field test area in Korea Institute of Ocean Science and Technology (KIOST) and have been observed for five months. The anti-biofouling effect and difference in weight change rate have been detected two months later after the installation. Because silver nanoparticles inhibit bacterial growth and kill the cells by destroying bacterial membranes, silver nano-particle coating on artificial lightweight aggregates is a well-suited and eco-friendly method for preventing biofouling in the sea up to 5 months.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.15 no.1
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• pp.39-44
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• 2005

A sheet type of green body was made with the mixture of 60 wt% red clay, 20 wt% fly ash, and 20 wt% stone sludge. Indentations were made on the surfaces of sheets to investigate fracture rate of 1 to 5 mm artificial light-weight aggregates by various drying, breaking, and forming methods. Drying methods of green bodies were natural, electric oven, microwave, and fast drying by torch. Breaking methods of green bodies were ballmill Ⅰ, ballmill Ⅱ, free dropping in the box, and mechanical breaking with roller mill. The depth and width of indent on the surface of the sheet were varied and the thickness of green bodies was also changed to investigate effects of indentation on fracture rates. The highest fracture rate of 42 % among the various drying methods was obtained by microwave drying for 210 sec and the highest fracture rate of 65 % among the various breaking method was obtained by ballmill Ⅱ method. In forming method, an yield of larger aggregates than Ф = 5 mm decreased and that of smaller aggregates than Ф = 5 mm in creased with increasing depth of indentation (only in 3 mm thick green body)and with increasing thickness of green body. The size of aggregates was most homogeneous (by judging from the measurement of aspect ratio of 1 to 5 mm aggregates.) when 3 mm thick green body was rapidly dried by torch and was broken by ballmill Ⅱ method.

• Proceedings of the Korea Concrete Institute Conference
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• 1997.10a
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• pp.416-421
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• 1997

This study was conducted to evaluate durability of high-strength light-weight aggregate concretes which are increasingly demanded recently. Two different artificial light-weight aggregates were used and two levels of high-strength concretes were made using w/c of 33% and 37% for target strength of 500kg/$\textrm{cm}^2$ and 400kg/$\textrm{cm}^2$, respectively. Cylinder specimens($\phi$=10cm and h=20cm) were made and treated with freezing-and-thawing(F/T) cycle at $-18^{\cire}C$ and $4^{\cire}C$. Dynamic modulus of elasticity and surface condition were evaluated with F/T cycle increase. The results showed that durability of the light-weight aggregate concretes was worse than that of conventional concrete, and the light-weight high-strength concrete with w/c=37% had the better durability than the one with w/c=33%.

• Journal of the Korean Ceramic Society
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• v.41 no.3
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• pp.221-228
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• 2004

Basic properties of artificial lightweight aggregate by using waste dusts and strength properties of LWA concrete were studied. Bulk specific gravity and water absorption of artificial lightweight aggregates varied from 1.4 to 1.7 and 13 to 16%, respectively. Crushing ratio of artificial lightweight aggregate was above 10% higher than that of crushed stone or gravel. As a result of TCLP leaching test, the leaching amount of tested heavy metal element was below the leaching standard of hazardous material. Slump, compressive strength and stress-strain properties of LWA concrete made of artificial lightweight aggregate were tested. Concrete samples derived from LWA substitution ratio of 30 vol% and W/C ratio of 45 wt% showed the best properties overall. Thermal insulation and sound insulation characteristics of light weight concrete panel with the optimum concrete proportion were tested. Average overall heat transmission of 3.293W/㎡$^{\circ}C$ was observed. It was higher by about 15% than those of normal concrete made by crushed stone. Sound transmission loss of 50.9 ㏈ in frequency of 500 ㎐ was observed. It was higher by about 13% than standard transmission loss.

• Journal of the Korean Ceramic Society
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• v.52 no.2
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• pp.159-164
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• 2015

We manufacture artificial lightweight aggregates (ALWAs) using bottom-ash as the primary raw material. We coat the ALWA surfaces with low-melting point materials in order to enable them to bloat, which is essential to reduce the bulk density of the aggregate. Then, we sinter the prepared aggregates at 1000, 1100, and $1200^{\circ}C$ using either the direct or two-step firing schedules. Finally, we evaluate the properties of the fired samples through analyzing their bulk density, water absorption, and microstructure. The surface-modified samples result in a reduction of their bulk density by $0.3{\sim}0.4g/cm^3$ regardless of the firing method used. Based on these results, we conclude that this approach could provide a viable method for the mass-production of ALWAs from industrial waste such as bottom-ash.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.20 no.6
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• pp.301-306
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• 2010

The artificial aggregates were fabricated by using the inorganic wastes, dredged soil produced at a dredging work. The input temperature ($800{\sim}1000^{\circ}C$), output temperature ($1100{\sim}1200^{\circ}C$) and heating rate ($5{\sim}10^{\circ}C$/min) in sintering process were controlled to fabricate the aggregates with various value of density and water absorption, and their properties were analyzed as a function of those factors. The specimens sintered at the lower input temperature showed the higher density and the lower water absorption while those with higher input temperature had many pores inside of the aggregates, lower density and higher water absorption. Also increasing the input temperature accelerated the black core phenomenon in the aggregates. The bloating phenomena which the gigantic pores were generated inside the aggregates were improved as increasing the output temperature, but its effect was lower than that of input temperature. It could be realized that the bloating tendency was improved from the results that the density was increased and water absorption was decreased with increasing heating rate from 5 to $10^{\circ}C$/min. It was found that the artificial aggregates of light or heavy weight with various value of density and water absorption could be fabricated by using dredged soils naturally involving gas and fluxing components by controlling the sintering conditions.