• Title/Summary/Keyword: Armature

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Light Weight Design of the Commercial Truck Armature Core using the Sequential Response Surface Method (순차적 반응표면법을 이용한 상용 트럭 아마추어 코어 경량화 설계)

  • H. T. Lee;H. G. Kim;S. J. Park;Y. G. Jung;S. M. Hong
    • Transactions of Materials Processing
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    • v.32 no.1
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    • pp.12-19
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    • 2023
  • The armature core is a part responsible for the skeleton of the steering wheel. Currently, in the case of commercial trucks, the main parts of the parts are manufactured separately and then the product is produced through welding. In the case of this production method, quality and cost problems of the welded parts occur, and an integrated armature core made of magnesium alloy is used in passenger vehicles. However, in the case of commercial trucks, there is no application case and research is insufficient. Therefore, this study aims to develop an all-in-one armature core that simultaneously applies a magnesium alloy material and a die casting method to reduce the weight and improve the quality of the existing steel armature core. The product was modeled based on the shape of a commercial product, and finite element analysis (FEA) was performed through Ls-dyna, a general-purpose analysis program. Through digital image correlation (DIC) and uniaxial tensile test, the accurate physical properties of the material were obtained and applied to the analysis. A total of four types of compression were applied by changing the angle and ground contact area of the product according to the actual reliability test conditions. analysis was carried out. As a result of FEA, it was confirmed that damage occurred in the spoke area, and spoke thickness (tspoke), base thickness (tbase), and rim and spoke connection (R) were designated as design variables, and the total weight and maximum equivalent stress occurring in the armature core We specify an objective function that simultaneously minimizes . A prediction function was derived using the sequential response surface method to identify design variables that minimized the objective function, and it was confirmed that it was improved by 22%.

Reduction Design of End Edge Effect in Stationary Discontinuous Armature PMLSM combined with Skewed Magnets and Stair Shape Auxiliary Teeth

  • Kim, Min-Seok;Kim, Yong-Jae
    • Journal of international Conference on Electrical Machines and Systems
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    • v.3 no.4
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    • pp.362-366
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    • 2014
  • In recent years, a permanent magnet linear synchronous motor (PMLSM) has been used in various kinds of transportation applications for its relative high power density and efficiency. The general transportation system arranges the armature on the full length of transportation lines. However, when this method is applied to long distance transportation system, it causes increase of material cost and manufacturing time. Thus, in order to resolve this problem, we suggested stationary discontinuous armature PMLSM. However, the stationary discontinuous armature PMLSM contains the edges which always exist as a result of the discontinuous arrangement of the armature. These edges become a problem because the cogging force that they exert bad influences the controllability of the motor. Therefore, in this paper we proposed the combination of skewed magnets and stair shape auxiliary teeth to reduce the force by edge effect. Moreover, we analyzed the influence of the design factors by using a 3-D finite element method (FEM) simulation tool.

A Study on the reduction of cogging force of stationary discontinuous armature Permanent Magnet Linear Synchronous Motor by change in Auxiliary pole (보조극 변화에 따른 전기자 분산배치 영구자석형 리니어 동기 모터의 코깅력 저감에 관한 연구)

  • Lee, Kyu-Myung;Kim, Yong-Jae
    • The Journal of the Korea institute of electronic communication sciences
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    • v.5 no.6
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    • pp.613-619
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    • 2010
  • The stationary discontinuous armatures that are used in permanent magnet linear synchronous motors (PM-LSMs) have been proposed as a driving source for transportation systems. However, the stationary discontinuous armature PM-LSM contains the outlet edges which always exist as a result of the discontinuous arrangement of the armature. For this reason, the outlet edge cogging force generated between the armature's core and the mover's permanent magnet. This paper contemplated the outlet cogging for ceaccording to 2-D numerical analysis by FEM. We installed the auxiliary pole for in order to minimize the outlet cogging force.

Vibration and Acoustic Analysis of Balanced Armature Micro Speaker (밸런스드 아마추어 초소형 스피커의 진동 및 음향특성 연구)

  • Ko, Dong Shin;Hur, Duk Jae;Kwon, Sang Yup;Lee, Sung Su
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.26 no.1
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    • pp.5-12
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    • 2016
  • This paper describes the development process for vibration and acoustic characteristics of a balanced armature speaker. The design parameters were chosen in consideration of the influence of the bending stiffness of balanced armature which is the form of a cantilever structure in the speaker. For study of the performance of the speaker according to the design parameters, in the first step, we analyzed the characteristics of the velocity of the diaphragm to the electrical input. Next step, acoustic characteristics were analyzed by structural-acoustic coupled analysis. And the reliability of the analysis was verified by comparing the result of analysis with test results. Finally, we proposed a design method for implementing an enhanced balanced armature speakers through analysis method.

A Study on Auxiliary Pole and Teeth Combinations for Edge Effect Reduction of Stationary Discontinuous Armature PM-LSM with Concentrated winding (전기자 분산배치 집중권 PMLSM의 단부 효과 저감을 위한 보조극과 보조치 조합에 관한 연구)

  • Kim, Sung-Jin;Kim, Yong-Jae
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.61 no.11
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    • pp.1611-1616
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    • 2012
  • Recently, the stationary discontinuous armature Permanent Magnet Linear Synchronous Motor(PM-LSM) was suggested as a driving source for long-distance transportation system. However, as these motors arrange armatures discontinuously, there occurs an edge which causes the cogging force. This works as a factor that bothers acceleration and deceleration that takes place when movers enter into and eject from the armatures. Therefore, installation of auxiliary teeth on the edge of armature of PM-LSM is suggested in order to reduce cogging force caused by the edge when the armature is placed in a discontinuous arrangement. But length of auxiliary teeth can be changed if install it with auxiliary pole in order to decrease more and more edge cogging force. On this, in the study, decided on a design variable of auxiliary teeth and used 2-D FEA, and examined edge cogging force characteristic along this in order to grasp length of auxiliary teeth changed according to installation positions of an auxiliary pole.

Study on the Armature Winding Design of Interior Permanent Magnet Synchronous Motor for Maximum Power (최대 출력 확보를 위한 매입형 영구자석 전동기의 전기자 권선설계)

  • Lim, Ho-Kyoung;Lee, Jeong-Jong;Lee, Tae-Guen;Hong, Jung-Pyo
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.875_876
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    • 2009
  • Recently, Interior Permanent Magnet Synchronous Motor(IPMSM) is widely used in the industry applications such as power train for hybrid vehicles and compressor motors of air-conditioner due to its high power density and wide speed range. There are some ways for confirming of maximum power in IPMSM. However, This paper suggests that there is a way about making sure maximum power by reducing turn numbers of armature winding. Setting up the voltage equation through the equivalent circuit and vector diagram of IPMSM first, and then estimating the parameter and power of IPMSM by changing the turn numbers of armature winding and voltage. In order to satisfy output power, the turn numbers of armature winding is changed by using the characteristic analysis, and then checking whether secure maximum power or not.

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Comparison and Analysis of Armature Reaction Magnetic Field of Linear Generator with Coreless/Cored Type Three Phases Concentrated Winding by using Space Harmonic Analytical Method (3상 집중권 권선을 갖는 코어리스/코어드 타입 리니어 발전기의 공간고조파 해석법을 이용한 전기자 반작용 자계특성 해석)

  • Seo, Sung-Won;Koo, Min-Mo;Kang, Han-Bit;Choi, Jang-Young
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.64 no.1
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    • pp.64-71
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    • 2015
  • This paper deals with analysis of armature reaction magnetic field of linear generator with three phases coreless/cored type concentrated winding. On the basis of a magnetic vector potential and Maxwell's equations, governing equations to predict armature reaction field are derived, and current density modeling is also performed analytically by using the Fourier series expansion. The analytical method used in this paper is confirmed by comparing with finite element analysis results.

Development of a Brushless Linear DC Motor for High Speed and Precise Position Control (고속 정밀용 브러시 없는 리니어 직류 모터 개발)

  • 이강원;조영준;송창섭
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.10
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    • pp.73-80
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    • 1998
  • Recently, we have developed a linear brushless DC motor(LBLDCM) with high speed and precise position control performance to apply it to the semiconductor assembly and inspection machinery. It is composed of double side alignment by two armature-stator pairs and each pair is consist of a moving armature with 8 poles by 3 phase coils and a stator with rare earth permanent magnet (Nd-Fe-B) arrays. Through the thrust force analysis on a simplified and whole model of the suggested LBLDCM by an Electromagnetic FEM solver, skew angle of magnet arrays to reduce the thrust force ripple and the winding conditions of the armature is designed. From experimental results, the user's requirements was satisfied and we confirmed distinctly that the repeatable accuracy less than a micron of the linear motion can be obtained at high speed by the developed LBLDCM. This is owing to directly drive the work without the gear train.

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Electrodynamic Superconducting Maglev System with Quadruple Armature Windings (선형동기전동기의 전기자권선을 이용한 초전도 반발식 자기부상열차 시스템)

  • Hong, Soon-Heum;Cha, Guee-Soo;Lee, Ki-Sik;Hahn, Song-Yop
    • Proceedings of the KIEE Conference
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    • 1994.07a
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    • pp.199-201
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    • 1994
  • In this paper, The characteristics of the new superconducting maglev system which has quadruple armature windings is examined. This system can generate guidance force and levitation force as well as propulsion force by single ground coil. The time-domain analysis method and phasor analysis method are derived to analyze the characteristics of the proposed system. From the numerical examples for two kind of armature winding configurations, it is shown that the levitation force and guidance force can be generated by single armature winding of the linear synchronous motor without any other ground coils for levitation and guidance, and that double layer configuration has better characteristics in the qualitive characteristics. like as efficiency, pulsation of the electromagnetic forces and drag ratio, than the single layer configuration.

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Optimal Shape Design of Magnetic Actuators for Magnetic and Dynamic Characteristic Improvement

  • Yoo, Jeong-Hoon;Jung, Jae-Yeob;Hong, Hyeok-Soo
    • Journal of Magnetics
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    • v.16 no.3
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    • pp.268-270
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    • 2011
  • This study introduces a new topology optimization scheme combing the genetic algorithm (GA) with the on/off sensitivity method for the magnetic actuator core and the armature design. The design process intended to maximize the first eigen-frequency of the armature part and the magnetic actuating force acting on the armature simultaneously. GA based optimal design was carried out to obtain the initial structure and the modified on/off sensitivity method was succeeded to accelerate the design process. Final results show tens of percent improvement in actuating force as well as the first eigen-frequency of the armature.